Chargebuster Ionizers Datasheet by Desco

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DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

Chargebuster® Overhead Ionizer

Installation, Operation and Maintenance

December 2019

Description

Desco Chargebuster® Overhead Ionizers are

steady-state DC ionizers designed for use in ESD

protected areas. The 2-fan ionizers (60640, 60467)

have a 2' x 4' coverage area, and the 3-fan ionizers

(60473, 60468) have a 2' x 5' coverage area. The

Chargebuster® Overhead Ionizers’ discharge times

(< 3 seconds at 18") and low offset voltage (±10 volts)

meet the required limits of ANSI/ESD S20.20 < ±35

volts tested per ANSI/ESD STM3.1 and ESD TR53.

Its emitters are made of pure tungsten and spaced

further apart to minimize ion recombination, increase

discharge efficiency and provide a broader coverage

area. The fans have 3 speeds (high, medium, low)

which produce consistent performance at all 3 settings.

The Chargebuster® Overhead Ionizers utilize an

auto-feedback system that continuously optimizes its

performance and automatically alarms and shuts down

should its supply voltage drop.

The Desco 60467 and 60468 Chargebuster® Overhead

Ionizers include 700 lumen light panels (cool white)

that provide additional illumination to the work area and

improve visibility and productivity. The 60467 features

one light panel, and the 60468 features two.

“Necessary non-conductors in the environment cannot

lose their electrostatic charge by attachment to ground.

Ionization systems provide neutralization of charges on

these necessary non-conductive items (circuit board

materials and some device packages are examples of

necessary non-conductors). Assessment of the ESD

hazard created by electrostatic charges on the

necessary nonconductors in the work place is required

to ensure that appropriate actions are implemented,

commensurate with risk to ESDS [ESD sensitive] items”.

(ANSI/ESD S20.20 Foreword)

“In order to mitigate field-induced CDM [Charged Device

Model] damage, the ESD program shall include a plan

for the handling of process-required insulators. If the

field exceeds 2,000 volts/inch, steps shall be taken to

either: A) Separate the insulator from the ESD-sensitive

device by a distance of 30 cm (12 inches); or B) Use

ionization or other charge mitigating techniques to

neutralize the charge.” (ANSI/ESD S20.20 section 8.3)

“The primary method of static charge control is direct

connection to ground for conductors, static dissipative

materials, and personnel. A complete static control

program must also deal with isolated conductors that

cannot be grounded, insulating materials (e.g., most

common plastics), and moving personnel who cannot

use wrist or heel straps or ESD control flooring and

footwear.”

Made in the

United States of America

TECHNICAL BULLETIN TB-3031

Figure 3. Desco 60467 Chargebuster® Overhead Ionizer

with Light

Figure 4. Desco 60468 Chargebuster® Overhead Ionizer

with Lights

Figure 1. Desco 60640 Chargebuster® Overhead Ionizer

Figure 2. Desco 60473 Chargebuster® Overhead Ionizer

TB-3031

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

“Air ionization is not a replacement for grounding

methods. It is one component of a complete static

control program. Ionizers are used when it is not

possible to properly ground everything and as backup

to other static control methods. In clean rooms, air

ionization may be one of the few methods of static

control available.” (ESD Handbook ESD TR20.20

Ionization, section 5.3.6.1)

The Chargebuster® Overhead Ionizer is available in

four models:

Item Fans Lights Input

Voltage Power Cord

60640 2 0 120 VAC North America

60473 3 0 120 VAC North America

60467 2 1 120 VAC North America

60468 3 2 120 VAC North America

Packaging

1 Chargebuster® Overhead Ionizer

1 Hanging Kit

1 Power Cord, North American Plug

2 Emitter Point Cleaners (60640, 60467)

3 Emitter Point Cleaners (60473, 60468)

1 Certificate of Calibration

Installation

The Chargebuster® Overhead Ionizer is designed to

mount above the work area, providing even coverage

without using valuable worksurface area. Mounting is a

matter of personal preference. Use the included hanging

kit to suspend the ionizer with its brackets, or secure its

brackets to a shelf. Ensure that the mounting is secure

and capable of supporting the weight of the ionizer. The

power cord should be supported as well to protect the

operator from any hazard.

The ideal mounting height is 18" above the worksurface,

although the ionizer may be located slightly higher or

lower if required. For optimum performance, ensure that

the intake grills for the fans are not obstructed.

Verify that the ON/OFF switch located at the back of the

ionizer is in the OFF position. Plug the power cord into

the ionizer, and plug the other end into a properly wired

power outlet.

Figure 5. Fan Speed Switch, Power Input and Power

Switch

Figure 6. Light Switch (60467 and 60468 models only)

Operation

1. Set the fan speed switch to the LOW, MED, or

HI position. Higher airflow will result in faster

neutralization rates.

2. Position the ionizer so that maximum airflow is

directed towards the items or area to be neutralized.

3. Turn the unit ON. When the unit is first turned on,

it conducts a self-test. The audible alarm will sound

and the LED will cycle through the colors red, yellow

and green. The LED will remain green during

normal operation.

4. Toggle the light switch on the front of the ionizer to

ON to power the LED panel(s) (60467, 60468 only).

T543031

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

Maintenance

“All ionization devices will require periodic maintenance

for proper operation. Maintenance intervals for ionizers

vary widely depending on the type of ionization

equipment and use environment. Critical clean room

uses will generally require more frequent attention. It

is important to set-up a routine schedule for ionizer

service. Routine service is typically required to meet

quality audit requirements.” (ESD Handbook TR20.20

section 5.3.6.7 Ionizer Maintenance / Cleaning)

EIA-625, recommends checking ionizers every 6

months, but this may not be suitable for many programs

particularly since an out-of-balance may exist for months

before it is checked again. ANSI/ESD S20.20 section

6.1.3.1 Compliance Verification Plan Requirement

states: “Test equipment shall be selected to make

measurements of appropriate properties of the technical

requirements that are incorporated into the ESD

program plan.”

CLEANING THE EMITTER POINTS

Under normal conditions, the ionizer will attract dirt and

dust (especially on the emitter points). To maintain

optimum neutralization efficiency and operation,

cleaning should be performed on a regular basis.

In the event of circuit failure, the unit will enter shutdown

mode.

When the unit enters shutdown mode, ionization will be

stopped, the LED on the front of the unit will illuminate

a constant red, and the audible alarm will continuously

sound. The user must then reset the unit by turning it

OFF and back ON.

The emitter points should be cleaned using the included

Emitter Point Cleaners or a swab dampened with

Isopropyl alcohol.

1. Turn the unit OFF and unplug the power cord.

2. Open the top screen

by loosening the screw

and swinging the grill to

one side.

3. Clean the emitter points

using the included

Emitter Point Cleaners

or a swab dampened

with Isopropyl alcohol.

4. Reattach the top

screen.

5. Plug in the power cord

and turn the unit ON.

6. Verify the performance

of the ionizer by

using a charged plate

monitor, or ionization

test kit.

With normal handling, the emitter points should not

require replacement during the life of the unit. If

necessary, item 60507 Replacement Emitter Points are

available for purchase.

Adjustments and Compliance

Verification

BALANCE OFFSET VOLTAGE ADJUSTMENT

The Chargebuster® Overhead Ionizer is an

auto-balancing unit. However, tuning or manual

adjustment can be accomplished by inserting a small

screwdriver or trimmer adjustment tool into the balance

adjustment hole. To increase the output in a positive

direction, turn the potentiometer clockwise. To increase

the output in a negative direction, turn the potentiometer

counter-clockwise.

INPUT VOLTAGE CONFIGURATION

WARNING - Risk of electric shock

These servicing instructions are for use by qualified

personnel only. Do not perform any servicing of

internal parts unless you are qualified to do so.

NOTE: The AC power cord MUST always be

disconnected before the unit is disassembled.

The input voltage may be verified or reset by opening

the ionizer’s enclosure. This can be accomplished by

removing the 10 screws that secure the cover to the

base.

The ionizer’s input voltage can be configured to 120

VAC or 220 VAC using the JH1 jumpers located on its

PCB. See Figures 7 and 8 for these configurations.

Figure 7. 120 VAC jumper

setting

Figure 8. 220 VAC jumper

setting

If the supply voltage drops from 110 Volts to below 85

Volts or from 200 Volts to below 170 Volts, the unit will

shut down, the audible alarm will beep and the LED will

blink red. The unit will automatically reset when the

minimum voltage is restored.

TB-3031

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

Calibration

When an alarm sounds, most users will clean emitter

pins (see Maintenance / Alarms section) and calibrate

the ionizer. Per ESD TR53 section 5.3.6.7.1 “The best

practice is to measure the offset voltage and discharge

times, clean the unit, including emitter points and air

filters if present, offset voltage to zero (if adjustable),

and then repeat offset voltage and discharge time

testing. If the unit does not meet offset voltage

specifications or minimum established discharge time

limits, further service is indicated. Manufacturers should

provide details on service procedures and typical

service intervals.”

Most companies will assign a number or otherwise

identify each ionizer and setup a Compliance

Verification / Maintenance / Calibration schedule. If the

ionizers all test good, the data can justify lengthening

the calibration period. If ionizers require adjustment the

calibration period should be shortened. Although ESD

TR53 does not advise a test frequency, JESDD625-A

(Revision of EIA-625) recommends ionizers be tested

semiannually, noting to use “S3.1 except the number

of measurement points and locations may be selected

based on the application.”

NOTE: A charged plate analyzer or monitor should be

used in order to properly calibrate the Chargebuster®

Overhead Ionizer (see the EMIT 50571 Charged Plate

Analyzer).

1. Properly setup the ionizer as described in the

Installation procedure on page 1.

2. Turn the unit ON and set the FAN SPEED to HIGH.

3. Position the charged plate analyzer 18 inches

underneath one of the fans of the ionizer.

Figure 9. Calibration controls

Figure 10. Shorting the ionizer’s two fan grills

4. Push and hold the ALARM RESET button on the

ionizer until the STATUS LED turns red. Release

the button and the LED should switch back to green.

This allows the user to calibrate the balance (offset

voltage) of the ionizer without setting off the alarm.

5. The balance (offset voltage) of each fan should be

within 0 and ±10 volts. The required limit per ANSI/

ESD S20.20 is less than ± 35 volts. To increase

the output in a positive direction, turn the BALANCE

ADJUST potentiometer in a clockwise direction.

To increase the output in a negative direction,

turn the BALANCE ADJUST potentiometer in a

counter-clockwise direction.

6. Test the neutralization (discharge) times by

applying ±1,000 volts on the charged plate. The

neutralization (discharge) time typically will be

less than 3 seconds when charged plate analyzer

is directly under a fan. See the “Neutralization

(Discharge) Times” section for typical discharge

times. The required limit per ANSI/ESD S20.20 is

“user defined”.

7. Submit the balance (offset voltage) to the

ionizer’s control circuit by quickly pressing the

ALARM RESET button. The STATUS LED should

turn off and then illuminate green to verify that the

control circuit was successfully programmed.

8. Test each fan’s alarm by shorting its two grills

located on the bottom side of the ionizer. The

alarm should sound and the STATUS LED should

illuminate red.

$35 a; In_ I|_

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

Neutralization (Discharge) Times

All data was taken with the fan speed set to high. All time measurements are in seconds. The distance between

the overhead ionizer and charged plate is 18" per ANSI/ESD STM 3.1.

NOTE: Discharge times in seconds are representative only and are not a guarantee. Discharge times are actual

measurements recorded in a factory ambient environment.

Per ANSI/ESD S20.20, the test method for Product Qualification test is ANSI/ESD STM3.1, and for Compliance

Verification is ESD TR53 which advises “Measurements should be made at the location where ESD sensitive items

are to be ionized.” A larger area may require additional ionizers. Per S20.20 the required limit for ionizer discharge

time is user defined. Use Table to determine the number of ionizers to achieve ionization of area to be neutralized

to meet your company’s ESD control plan specified discharge times.

TP1

10.4(+)

11.8(-)

16" 16"

12"

Charged Plate

16"

Figure 11. 60473, 60468 Neutralization (Discharge) Times at 100VAC, 50Hz input

TP4

3.4(+)

3.7(-)

TP7

3.3(+)

3.6(-)

TP10

9.1(+)

9.7(-)

TP2

4.1(+)

4.8(-)

TP5

2.0(+)

2.3(-)

TP8

2.2(+)

2.7(-)

TP11

3.4(+)

3.9(-)

TP3

7.5(+)

8.4(-)

TP6

2.6(+)

3.2(-)

TP9

3.0(+)

3.9(-)

TP12

7.0(+)

9.1(-)

8%; 3w 3%

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

TP1

8.2(+)

9.5(-)

16" 16"

12"

Charged Plate

16"

Figure 12. 60473, 60468 Neutralization (Discharge) Times at 120VAC, 60Hz input

TP4

2.2(+)

2.9(-)

TP7

2.2(+)

2.8(-)

TP10

5.5(+)

6.7(-)

TP2

2.5(+)

3.4(-)

TP5

1.4(+)

1.9(-)

TP8

1.9(+)

2.3(-)

TP11

2.3(+)

2.8(-)

TP3

5.2(+)

6.8(-)

TP6

2.1(+)

2.8(-)

TP9

2.4(+)

2.8(-)

TP12

5.8(+)

7.6(-)

TP1

10.1(+)

10.8(-)

16" 16"

12"

Charged Plate

16"

Figure 13. 60473, 60468 Neutralization (Discharge) Times at 220VAC, 50Hz input

TP4

3.2(+)

3.4(-)

TP7

2.7(+)

3.0(-)

TP10

7.5(+)

8.4(-)

TP2

3.1(+)

3.2(-)

TP5

2.0(+)

2.1(-)

TP8

1.9(+)

2.0(-)

TP11

3.4(+)

4.2(-)

TP3

5.2(+)

5.4(-)

TP6

2.4(+)

2.6(-)

TP9

2.6(+)

3.0(-)

TP12

6.7(+)

7.5(-)

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

TP1

9.9(+)

11.9(-)

16" 16"

12"

Charged Plate

16"

Figure 14. 60640, 60467 Neutralization (Discharge) Times at 100VAC, 50Hz input

TP4

2.7(+)

3.6(-)

TP7

3.3(+)

4.0(-)

TP10

15.6(+)

22.8(-)

TP2

9.1(+)

11.8(-)

TP5

1.7(+)

2.1(-)

TP8

1.8(+)

2.2(-)

TP11

9.6(+)

12.8(-)

TP3

13.5(+)

17.5(-)

TP6

3.9(+)

4.7(-)

TP9

3.8(+)

5.4(-)

TP12

14.8(+)

22.9(-)

TP1

7.1(+)

9.3(-)

16" 16"

12"

Charged Plate

16"

Figure 15. 60640, 60467 Neutralization (Discharge) Times at 120VAC, 60Hz input

TP4

2.0(+)

2.8(-)

TP7

2.5(+)

3.0(-)

TP10

10.3(+)

11.1(-)

TP2

6.1(+)

7.0(-)

TP5

1.4(+)

1.7(-)

TP8

1.9(+)

2.2(-)

TP11

8.5(+)

9.5(-)

TP3

9.8(+)

11.1(-)

TP6

3.0(+)

3.9(-)

TP9

3.7(+)

5.2(-)

TP12

10.7(+)

14.6(-)

& 3%

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

TP1

8.9(+)

11.8(-)

16" 16"

12"

Charged Plate

16"

Figure 16. 60640, 60467 Neutralization (Discharge) Times at 220VAC, 50Hz input

TP4

3.2(+)

3.5(-)

TP7

2.2(+)

3.2(-)

TP10

12.3(+)

14.9(-)

TP2

8.1(+)

9.2(-)

TP5

1.6(+)

2.1(-)

TP8

1.3(+)

1.8(-)

TP11

10.3(+)

14.4(-)

TP3

10.7(+)

11.3(-)

TP6

3.1(+)

3.6(-)

TP9

3.1(+)

4.3(-)

TP12

10.8(+)

12.8(-)

TB-3031

DESCO WEST - 3651 Walnut Avenue, Chino, CA 91710 • (909) 627-8178

DESCO EAST - One Colgate Way, Canton, MA 02021-1407 • (781) 821-8370 • Website: Desco.com

Employee Owned

Specifications

Typical positive and negative discharge times (1000V to

100V) measured using ANSI/ESD STM 3.1 are shown

in the “Neutralization (Discharge) Times” section. The

performance of the ionizer was measured with the unit

positioned as shown, with the fan speed on high and

without a filter.

Input Voltage and

Frequency

Internally selectable for

100-120 VAC, 50/60 Hz or

220-230 VAC, 50/60 Hz

Power Consumption 2-Fan Overhead:

24 W

3-Fan Overhead:

36 W

Dimensions 2-Fan Overhead:

3.9" H x 6.6" W x 22.3" L

(99 mm x 168 mm x 566 mm)

3-Fan Overhead:

3.9" H x 6.6" W x 37.3" L

(99 mm x 168 mm x 947 mm)

Weight 2-Fan Overhead:

7 lbs (3.2 kg)

3-Fan Overhead

10 lbs (4.5 kg)

Balance (Offset

Voltage) at 18"

±10 V typical

±20 V maximum

Neutralization

(Discharge) Time at 18"

< 3 seconds

Airflow

(three-speed fans)

2-Fan Overhead:

100-200 CFM

3-Fan Overhead:

150-300 CFM

Emitter Points .050" diameter tungsten

Ion Emission Steady-state DC with sense

feedback

Fuse 400 mA slow blow

High Voltage Power

Supply

5.5 kVDC nominal

Ozone <0.05 ppm

Enclosure Powder coated steel

Mounting Options Rigid-mounted or suspended

from ceiling

Lighting

(60467, 60468 only)

700 lumen each

Cool white color

12 year estimated life

expectancy (based on an

average use of 10 hours per

day)

Certifications CE

Country of Origin United States of America

Accessories

60509 Ionizer Motion Sensor

The Desco 60509 Ionizer Motion Sensor is designed

to automatically activate an ionizer when an operator

is present at a workstation and turn off when the

workstation is vacant. This product ensures that the

ionizer is activated when required. It also conserves

energy and increases maintenance intervals of the

ionizer by deactivating it when the workstation is vacant.

The Control Unit is capable of switching up to 5 amps at

120VAC and is fuse protected.

Figure 17. Desco 60509 Ionizer Motion Sensor

60469 Mounting Bracket for Overhead Ionizers

The Desco 60469 Mounting Bracket Kit for Overhead

Ionizers provides greater mounting flexibility than

traditional hanging chains. Angle adjustment tension

knobs are included to rotate and aim the ionizer directly

at the area to be neutralized. Additional mounting

hardware such as screws, bolts and nuts are not

included.

Figure 18. Desco 60469 Mounting Bracket Kit for

Overhead Ionizers

Limited Warranty, Warranty Exclusions, Limit

of Liability and RMA Request Instructions

See the Desco Warranty -

Desco.com/Limited-Warranty.aspx

Chargebuster Ionizers Datasheet by Desco

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