Gelwrap Splice Cover Data Sheet Datasheet by TE Connectivity Raychem Cable Protection

GELWRAP WRAP-AROUND SPLICE COVER
GELWRAP WRAP-AROUND SPLICE COVER
EASILY INSTALL CONNECTIONS UP TO 1000V
• Simply wrap and snap the
sleeve on any cable in the
use range
• Easy and quick to install
• For splice cover, cable
rejacketing, underground
or overhead applications
• Closure sleeves are
compatible with solid
dielectric cable insulations
KEY FEATURES TE Connectivity’s (TE) Raychem GelWrap closure sleeves quickly and
conveniently, insulate and seal buried electrical connections rated up to
1000 volts. The robust yet compact design is engineered to handle the harsh
environments of direct burial and manhole applications. GelWrap sleeves are
equally well suited for insulation and jacket repair.
PowerGel sealing material was specifically developed for the electrical power
industry. This unique hydrophobic gel material provides an excellent moisture
seal over wide operating temperature ranges (-40°C to 95°C). Both the gel
and housing are UV resistant and suitable for overhead applications.
Other common uses for GelWrap sleeves include LV cable repair splices, MV
cable jacket repair, MV splice rejacketing, and Elbow sealing sleeve.
ENERGY /// GELWRAP WRAP-AROUND SPLICE COVER (1000V)
Customers can count on consistent, high quality products, driven by TE’s
proven innovation and backed by our extraordinary customer support.
% W ’ . . . Height Inc‘udlng screws with came installed -:TE unnectlvrty
Gelwrap Wrap-Around Splice Cover (1000V)
te.com/energy
© 2005, 2007, 2009, 2012, 2014, 2016 TE Connectivity Ltd. family of companies. All Rights Reserved. EPP-2614-DDS-5/16-EN-AMS-Gelwrap-Raychem E157
GelWrap, PowerGel, Raychem, TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and/or company names might
be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure,
TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate,
correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE
expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change
without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.
ENERGY /// GELWRAP WRAP-AROUND SPLICE COVER (1000V)
Maximum Mechanical
Connector Dimensions:
Figure (A)
Figure (B)
TESTING
The TE GelWrap sleeve meets the following requirements:
Testing Test Conditions
ANSI C119.1 – 1986 600V insulated underground
Chemical Resistance
Fluid immersion, 168 hours @ 23° C, 75%
elongation
retention minimum
- 10W-40 motor oil
- 10% hydrochloric acid
- 15% sodium chloride
- 20% sodium hydroxide
- ETX 60280 antifreeze (1000 hours)
Accelerated Aging
1000 hours @ 135° C
- 93% retention tensile strength
- 82% retention elongation at break
PRODUCT SELECTION INFORMATION: UL LISTED - DIMENSIONS IN INCHES (mm)
Description Sleeve Length 1000V Cable
Range
Maximum
Connector
Opening
Max. Compression
Connector
Diameter
Maximum Mechanical Connector Dimensions
Height (A) Width (B)
GelWrap-18/4-150UL 6.0 (150) #14-4/0 AWG 2.0 (50) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-200UL 8.0 (200) #14-4/0 AWG 4.0 (100) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-250UL 10.0 (250) #14-4/0 AWG 6.0 (150) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-300UL 12.0 (300) #14-4/0 AWG 8.0 (200) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-350UL 14.0 (350) #14-4/0 AWG 10.0 (250) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-400UL 16.0 (400) #14-4/0 AWG 12.0 (300) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-450UL 18.0 (450) #14-4/0 AWG 14.0 (350) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-500UL 20.0 (500) #14-4/0 AWG 16.0 (400) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-550UL 22.0 (550) #14-4/0 AWG 18.0 (450) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-600UL 24.0 (600) #14-4/0 AWG 20.0 (500) 0.85 (22) 1.2 (30) 1.1 (28)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (mm)
Description Sleeve Length Conductor Size Maximum
Connector Opening
General Use
Diameter Range
GelWrap-18/4-100 4.0 (100) #12 – 4/0 (4 – 95) 1.0 (25) 0.15 – 0.70 (4 – 8)
GelWrap-18/4-150 6.0 (150) #12 – 4/0 (4 – 95) 3.0 (75) 0.15 – 0.70 (4 –18)
GelWrap-18/4 -200 8.0 (200) #12 – 4/0 (4 – 95) 5.0 (125) 0.15 – 0.70 (4 – 18)
GelWrap-18/4-250 10.0 (250) #12 – 4/0 (4 – 95) 7.0 (175) 0.15 – 0.70 (4 – 18)
GelWrap-18/4-300 12.0 (300) #12 – 4/0 (4 – 95) 9.0 (225) 0.15 – 0.70 (4 – 18)
GelWrap-33/10-150 6.0 (150) #2 – 500 (35 - 240) 2.0 (50) 0.40 – 1.30 (10 - 33)
GelWrap-33/10-200 8.0 (200) #2 – 500 (35 - 240) 4.0 (100) 0.40 – 1.30 (10 - 33)
GelWrap-33/10-250 10.0 (250) #2 – 500 (35 - 240) 6.0 (150) 0.40 – 1.30 (10 - 33)
GelWrap-33/10-300 12.0 (300) #2 – 500 (35 - 240) 8.0 (200) 0.40 – 1.30 (10 - 33)
GelWrap-33/10-350 14.0 (350) #2 – 500 (35 - 240) 10.0 (250) 0.40 – 1.30 (10 - 33)
GelWrap-50/20-200 8.0 (200) 250 – 750 2.0 (50) 0.80 – 1.50 (20 - 38)
GelWrap-50/20-250 10.0 (250) 250 – 750 4.0 (100) 0.80 – 1.50 (20 - 38)
GelWrap-50/20-300 12.0 (300) 250 – 750 6.0 (150) 0.80 – 1.50 (20 - 38)
GelWrap-50/20-350 14.0 (350) 250 – 750 8.0 (200) 0.80 – 1.50 (20 - 38)
GelWrap-50/20-400 16.0 (400) 250 – 750 10.0 (250) 0.80 – 1.50 (20 - 38)
Note: For other sizes or application, a minimum seal length is required on each side of connector opening or jacket damage.
FOR MORE INFORMATION:
TE Technical Support Centers
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