EPC 的 EPC9156 Quick Start Guide 规格书

EFFICIENT POWER CONVERSION l
Development Board
EPC9156
Quick Start Guide
Revision 1.0
EPC21603
40 V, 10 A High Current Pulsed Laser Diode Driver
QUICK START GUIDE Demonstration System EPC9156
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DESCRIPTION
The EPC9156 development board is primarily intended to drive laser
diodes with short, high current pulses. Capabilities include minimum
pulse widths of < 2 ns, peak currents > 10 A, and bus voltage rating of
30 V. The board is shipped with an EPC21603 eGaN® IC. The EPC21603
monolithically integrates an ultrafast eGaN gate driver with and a 10 A, 40 V
eGaN FET in one tiny 6-bump BGA IC. The EPC9156 ships with the EPC9989
interposer board. The EPC9989 is a collection of break-away 5 mm x 5 mm
square interposer PCBs with footprints for different lasers, RF connectors,
and a collection of other footprints designed for experimentation with
different loads. The use of the interposers allows many different lasers or
other loads to be mounted on the EPC9156. Laser diodes or other loads
are not included, and must be supplied by the user.
The EPC9156 combines EPC21603 eGaN IC with a printed circuit board
with inputs, outputs, and test points in order to evaluate and demonstrate
the capabilities of the IC and connected load. The printed circuit board
is designed to minimize the power loop inductance while maintaining
mounting flexibility for the laser diode or other load. It includes multiple
on-board passive probes for voltages and is equipped with MMCX
connections for input and sensing. The EPC21603 IC requires a 5 V VDD
supply, but is designed to interface with high-speed LVDS signals. Finally,
the board can also be used for other applications requiring a ground-
referenced eGaN FET, e.g. Class E amplifiers, boost converters, or similar. A
complete block diagram of the circuit is given in Figure 1, and a detailed
schematic in Figure 6.
For more information on the EPC21603 eGaN IC, please refer to the
datasheet available from EPC at www.epc-co.com. The datasheet should
be read in conjunction with this quick start guide.
SETUP AND OPERATION
Development board EPC9156 is easy to set up to evaluate the performance
of the EPC21603 eGaN IC. Refer to Figure 2 for proper connect and
measurement setup and follow the procedure below:
1. Review laser safety considerations. Observe all necessary laser safety
requirements including the use of personal protection equipment
(PPE) as required. Refer to qualified safety personnel as necessary.
2. With power off, install laser diode U2 or other load. The use of one of
the interposers from the included EPC9989 may be used to mount the
laser or other load, and this is discussed in the section LASER DIODE
AND LOAD CONSIDERATIONS for further information.
3. With power off, connect the input power supply bus to +VBUS (J8) and
ground / return to –VBUS (J8) or GND.
4. With power off, connect the logic supply (5.1-1.2 VDC) to +VLogic (J9)
and ground return to –VLogic (J9) or GND.
5. With power off, connect the signal pulse generator to the inputs J3
and J4, which are the IN+ and IN- inputs to the eGaN IC U2. J3 and
J4 expect an LVDS input and have a differential termination of 100 Ω
at the input of the EPC21603 IC (U2). If you are unfamiliar with LVDS
signal levels, please refer to an appropriate reference, such as LVDS
Application and Data Handbook published by Texas Instruments.
6. Connect the remaining measurement MMCX outputs to an oscil-
loscope, using 50 Ω cables and with the scope inputs set to 50 Ω
impedance. See section MEASUREMENT CONSIDERATIONS for more
information, including the attenuation values for each output.
Note
that the current sensing output is not functional for this board revision.
7. Turn on the logic supply voltage to a value within the specification.
8. Turn on the bus voltage to a value within the specification.
Table 1: Performance Summary (TA = 25°C) EPC9156
Symbol Parameter Conditions Min Nom Max Units
VLogic
Gate drive and logic supply
5.5 12
V
VBUS
Bus input voltage range
0
30*
ILOAD
Output load current
10**
A
ZIN
Input impedance
J3 input 50 Ω
VINPUT
Input pulse range
LVDS input
required for
proper
operation
0
5
V
FINPUT
Input pulse frequency
0
50 150*** MHz
TPin
Input pulse width
2
500 ns
9. Turn on the pulse source and observe switching operation via the
outputs and any additional desired probing. Laser diode output
may be observed with an appropriate electro-optical receiver.
10. Once operational, adjust the bus voltage, input pulse width, and
pulse repetition frequency (PRF) as desired within the operating
range and observe the system behavior.
11. For shutdown, please follow steps in reverse.
NOTE: This circuit contains nodes with very fast edges and with voltages one or two
orders of magnitude higher that standard logic signals. Standard methods
and probes for power circuits will normally not provide accurate results and
may disrupt circuit operation. Please consider probe choice and use carefully.
See EPC measurement applications note.
SAFETY WARNING: This board is capable of driving laser diodes to generate high
power optical pulses. Such pulses are capable of causing PERMANENT VISION
DAMAGE AND BLINDNESS as well as additional injury or property damage.
Laser diodes may emit infrared (IR) light that is invisible to the user, but which can
still cause PERMANENT VISION DAMAGE AND BLINDNESS as well as additional
injury or property damage. User is fully responsible for following proper laser
safety procedures to prevent injury or damage.
Figure 1: Block diagram of EPC9156 development board
VCAP (J2)
VOUT (J5)
U2
VIN2 (J7)
VIN1 (J6)
Input (J3) +
Input (J4) –
5 V supply
V
Logic
(J9)
+
+
V5V0
V5V0
U
2
V
BUS
(J8)
LDO
+
* The voltage rating of the EPC21603 eGaN IC is 40 V. The extremely fast switching
transitions may result in ringing. It is the responsibility of the user to ensure that
the peak voltage does not exceed the rating.
** This is the EPC21603 rating, and does not account for heat generated by the load.
It is the responsibility of the user to ensure that operating temperatures are within
component specifications.
*** The EPC21603 is specified to have a 100 MHz maximum operating frequency, but
in many cases can operate at a much higher frequency.
um ill i go o
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OPERATING PRINCIPLE
The EPC9156 is intended as both a demonstration board and a flexible
development platform. It is functional out of the box, but is designed to
be modified to accommodate a broad range of applications. It is highly
recommended that the user read the entire guide in order to get
maximum value from the EPC9156.
The EPC9156 is shipped as a rectangular pulse laser diode driver. Please
refer to the block diagram (Fig. 2) and the schematic (Fig. 6). The EPC9156
basic operating principle is to act as a current gate to allow current from the
voltage bus to flow through the laser diode or other load when the IC U2
is commanded on, and stop the load current when the IC is commanded
off. The speed of the transitions are affected by the load, but are extremely
fast. For example, turn-on and turn-off can be faster than 500 ps and 250 ps,
respectively, for a load current of 10 A.
The IC U2 is controlled via an LVDS input pulse that is delivered to MMCX
connectors J3 (IN+) and J4 (IN-), which are differentially terminated on the
demo board with 100 Ω at the input pins of U2. If you are unfamiliar with
LVDS signal levels, please refer to an appropriate reference, such as LVDS
Application and Data Handbook published by Texas Instruments. When
the input goes high, the gate driver stage of U2 turns on the output stage,
allowing current flow through the laser diode or load.
The voltage bus for the laser diode or other load is bypassed via the
capacitor bank {C22, C23, C24, C25}. This capacitor bank is part of the main
power loop inductance, and the layout is designed to minimize the effect of
resulting parasitic inductance. The capacitor bank is fed through a relatively
small resistance formed by {R10, R11, R12, R13}. The resistance serves to
limit the laser or load current continuous value in the case of long pulses,
and also serves to damp parasitic resonance of the power loop. The bus is
further filtered via capacitors and a ferrite bead to minimize any transients
appearing at the VBUS (J8) input.
Measurements of key waveforms can be made through the MMCX test
points provided. These test points can provide waveform measurements
with equivalent bandwidths > 3 GHz. However, they have requirements
and properties that differ from most conventional oscilloscope probes.
More details on the usage of these test points is provided in section
MEASUREMENT CONSIDERATIONS.
Figure 2: Connection and measurement setup
OPERATING CONSIDERATIONS
The EPC21603 is specifically designed for high speed, short pulse
operation while minimizing the number of external parts required.
As a result, there are some additional items and limitations that should be
observed. These are discussed below.
Low VBUS operation
The first consideration is that when the IC is operated with VBUS < 10 V,
the output may miss the one or more of first few pulses of a burst, or
the first few pulses may be distorted. In many applications, this may be
acceptable, and in such cases, the IC will function with VBUS all the way
to 0 V.
Long pulse widths
The second consideration is that the IC is designs for short pulses. It is
recommended that the maximum on-time not exceed 500 ns. Longer
pulses are possible, but the output specifications are not guaranteed
under such conditions.
Pulse sources
The EPC21603 is designed to be compatible with LVDS signal sources.
If you are unfamiliar with LVDS signal levels, please refer to an
appropriate reference, such as LVDS Application and Data Handbook
published by Texas Instruments.
Clamping diodes
The EPC9156 is a dual edge control driver. When the IC U2 is turned
off, energy stored in the stray power loop inductance can cause a U2
output voltage spike that may exceed the device ratings. In order to
reduce the voltage spike, a diode-connected EPC2036 eGaN FET (Q1)
can be added to help clamp the drain node. There are also provisions
for up to two other clamping diodes D1 and D2. While diodes Q1, D1
and D2 can provide some protection to IC U2 and laser U1, they have
parasitic inductance and capacitance that can reduce performance at
the very fastest speeds. Hence, they are not populated, and it is left to
the user to determine whether they are beneficial for any particular
application. D1, D2, and Q2 locations are on the bottom side of the
EPC9156 PCB.
LASER DIODE OR LOAD CONSIDERATIONS
The EPC9156 can be used as is to mount a laser diode or other load.
Figure 3 highlights the output pad locations. However, many laser suppliers
have different mounting footprints, making it difficult to optimize
the performance of the driver and still maintain the desired flexibility.
The use of an interposer PCB provides a solution to this problem with
a small added performance penalty in the form of an additional 50 pH
to 100 pH power loop inductance. The EPC9156 ships with the EPC9989
interposer PCB, shown in Figure. 4. The EPC9989 has an assortment of
5 mm square interposer PCBs that can be snapped off the board. These
interposers have various footprints on the top side that can accommodate
several surface mount laser diodes, an MMCX connector, and several
patterns designed to accommodate a wide variety of possible loads.
These interposers mount between the EPC9156 and the laser diode or
Laser
diode
or load
VLogic VBUS
Note polarity
Signal generator
Oscilloscope
(50 Ω inputs)
– +
+ –
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Figure 4: EPC9989 interposer. Note that this board is revised as needed to
accommodate new lasers and other loads as needed, so the picture may
not show the latest revision.
Figure 5:Laser diode mounting on output terminals with interposer.
Please note that the photograph is of the EPC9126 demo board, but
the same interposers and footprints apply to the EPC9156.
other load. The EPC9989 is updated as new lasers or loads become available,
so Figure 4 may not show the latest board. Figure 5 shows an example of an
Excelitas SMD laser diode mounted with one of the interposers.
Finally, a ground pad is made available for those who wish to use the board
for alternative applications.
The recommended use of the interposer is the following:
1. Apply solder paste to the U1 pads on the EPC9156 PCB.
2. Apply solder paste to the appropriate pads on the top side of the
interposer.
3. Place the desired interposer with the bottom side facing the top side of
the EPC9156 on the U2 footprint, making sure the pads on the bottom
of the interposer align with the footprint on top of the EPC9156 PCB.
4. Place the laser diode or desired load on the interposer, making sure the
pads on the bottom of the laser or load align with the footprint on top
of the interposer PCB.
5. Reflow the entire assembly with the recommended temperature
profile for the solder used. The use of a reflow oven that can meet the
recommended soldering specifications is highly recommended. Other
reflow methods may also be used based on the experience of the user.
The power loop inductance, including that of the laser diode, is a primary
factor that determines the shape of the laser pulse. Considerable effort
has been made to minimize power loop inductance while maximizing the
choice of laser diode and its orientation. The discharge caps, laser diode or
other load, and the eGaN FET must all be mounted in close proximity to
each other in order to minimize inductance. As a result, the user must take
care not to damage any components when mounting the laser or changing
other components in the power loop.
The EPC9156 is capable of driving laser diodes with current pulses can result
in peak powers of several tens of watts of optical power. Laser diodes for
lidar applications are designed with this in mind, but thermal limitations of
the laser package mean that pulse widths, duty cycles, and pulse repetition
frequency limitations must be observed. Read laser diode data sheets
carefully and follow any manufacturers’ recommendations.
MEASUREMENT CONSIDERATIONS
MMCX jacks are provided to measure several voltages in the circuit,
including EPC21603 IC input (J6) and output (J5) voltages, and the
charge voltage of the energy storage cap (J2). All measurement points
are designed to be terminated in 50 Ω, hence when viewing waveforms,
the oscilloscope inputs should be set to a 50 Ω input. Ideally, unused
inputs should be also terminated with a 50 Ω load to prevent the
probes from creating additional resonances. The output voltage and
the discharge cap sense voltage have on-board terminations to greatly
reduce this effect, and in practice, the remaining resonances are small
enough to ignore in most applications. It is recommended that the user
verify this for their own requirements.
Bottom
Left
Breakaway
V-grooves
SMD lasers MMCX Alternate loads
Gate driver
eGaN FET
Current
shunt
Discharge
capacitors
Laser diode
or load EPC9989
interposer Recharging
resistors
EPC9126
Figure 3: Output terminals of the EPC9156
Laser anode
Laser cathode
(FET drain)
GND (for alternate
applications)
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All sense measurement MMCXs, except for the shunt measurement
(J1), use the transmission line probe principle to obtain waveform
fidelity at sub-ns time scales. They have been verified to produce near-
identical results to a Tektronix P9158 3 GHz transmission line probe.
As a result of their design, they have a built-in attenuation factor.
The impedance of the probes at the measurement node is relatively
small (~ 1 kΩ). In order to minimize the effects of the low probe
impedance on the operation of the demo board, the output voltage
(J5) and capacitor voltage (J2) probes have DC blocking capacitors
As a result, measured pulse waveforms will exhibit droop as pulse
widths are increased. The user should keep these factors in mind if
accustomed to more conventional oscilloscope probes.
Rev. 1 of the EPC9156 does not include a current shunt, therefor the
current shunt output J1 is not used at this time. A future revision
may include this functionality.
Table 2 summarizes the properties of the MMCX test points for ease
of reference.
NOTE. The EPC9156 demonstration board does not have any thermal
protection on board.
Table 2: Key properties of the MMCX test points for ease of reference
Designator PCB
label Description Attenuation
factor
Internal 50 Ω
termination
Attenuation
factor
J2 CAP
Bus capacitor
voltage
(VCHARGE on
schematic)
41 V/V YES YES
J1
SHUNT
Not used Not used Not used Not used
J5 VOUT
U2 output
voltage 41 V/V YES YES
J6 VIN1
U2 input
voltage IN+ 20 V/V NO NO
J7 VIN2
U2 input
voltage IN– 20 V/V NO NO
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Table 3: Bill of Materials - EPC9156
Item Quantity Reference Part Description Manufacturer Manufacturer Part #
1 1 PCB
213 C1, C2, C3, C4, C6, C7, C8, C9, C10,
C11, C12, C13, C16 CAP CER 0.1 μF 50 V X7R 0402 TDK C1005X7R1H104K050BB
3 3 C5, C14, C15 CAP CER 5 pF 50 V C0G 0402 TDK C1005C0G1H050C050BA
4 4 C17, C18, C19, C20 CAP CER 1 μF 100 V X7S 0805 TDK CGA4J3X7S2A105K125AB
5 2 C21, C26 CAP CER 4.7 μF 25 V X5R 0603 TDK C1608X5R1E475K080AC
6 5 C22, C23, C24, C25, C27 CAP CER 1 μF 50 V X7R 0603 Taiyo Yuden UMK107AB7105KA-T
7 2 D1, D2 DIODE SCHOTTKY 100 V 200 mA SOD523 ST MIcroelectronics BAT41KFILM
8 1 FB1 FERRITE BEAD 50 Ω 1206 12A 1LN Murata BLM31SN500SN1L
9 1 FB2 FERRITE BEAD 330 Ω 0402 0.7 A 280 mΩ TDK MPZ1005S331ET000
10 7 J1, J2, J3, J4, J5, J6, J7 Molex 734152063
11 2 J8, J9 3.81 mm 2 pos. Euro Block Tyco 1776113 -2
12 8MB1, MB2, MB3, MB4, MB5, MB6,
MB7, MB8 5 hole Mouse Bites N/A N/A
13 1Q1 100 V 73 mΩ 1.7 A EPC EPC2036
14 1R2 RES SMD 49.9 Ω 1% 1/10 W 0402 Panasonic ERJ-2RKF49R9X
15 1R3 RES SMD 0 Ω JUMPER 1/20 W 0201 Panasonic ERJ-1GE0R00C
16 4 R4, R5, R6, R7 RES SMD 1 Ω 1% 1/5 W 0402 Vishay Dale CRCW04021R00FKEDHP
17 2R8, R15 RES SMD 1K Ω 1% 1/10 W 0402 Panasonic ERJ-2RKF1001X
18 2R9, R13 RES SMD 0 Ω JUMPER 1/16 W 0402 Yageo RC0402JR-070RL
19 1R10 RES SMD 1.8K Ω 1% 1/10 W 0402 Panasonic ERJ-2RKF1801X
20 2R11, R16 RES SMD 49.9 Ω 1% 1/20 W 0201 Yageo RC0201FR-0749R9L
21 1R12 RES SMD 100 Ω 1% 1/10 W 0402 Yageo RC0402FR-07100RL
22 3 R14, R23, R24 RES SMD 1K Ω 1% 1/10 W 0402, RES SMD 0 Ω JUMPER 1/10 W 0402 Panasonic ERJ-2RKF1001X, ERJ-2GE0R00X
23 2R17, R18 RES SMD 953 Ω 1% 1/10 W 0402 Panasonic ERJ-2RKF9530X
24 6TP1, TP2, TP3, TP4, TP5, TP6 Keystone 5015
25 1U2 40 V 10 A 60 mΩ FET with integrated driver, 5 V VDD LVDS logic in EPC EPC21603
26 1U3 5.0 V 250 mA DFN MicroChip MCP1703T-5002E/MC
27 1U4 Linear Regulator 3v3 500 mA 6-WSON (2x2) Texas Instruments TLV755XXPDRVR
A mmmm mmmm m e A: LIV Olv LIV OLV Olv |=|v LTlv i C |v i LIV Dr LIV ml v
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Figure 6: Schematic EPC9156 (part1)
V5V0
OUT
GND
IN
GND
U3
Logic Supply
Main Supply Input
N/A
FD1
Local Fiducials
N/A
FD2
N/A
FD3
Vlogic
1 μF
50 V
C22
1μF
50 V
1μF
50 V
C23 C24
VBUS
TP3
TP5
1μF 100 V
C17
1μF 100 V
C18
1μF 100 V
C19
F 100 V
C20
4.7 μF
25 V
C21
1
2
3.81mm TH
J9
1
2
3.81mm TH
J8
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
IN
EN GND
OUT
NCNC
U4
1 μF 50 V
C27
4.7 μF 25 V
C26
V3V3
TP6
V5V0 1 μF 50 V
C25
TP4 0 Ω
0 Ω 0.1W
R23
0 Ω
0 Ω 0.1W
R24
#4
N/A
HOLE1
#4
N/A
HOLE2
#4
N/A
HOLE3
#4
N/A
HOLE4
ATTENTION
ELECTROSTATIC
SENSITIVE DEVICE
ms; 9mm mm m 9 O W m 9 {D W m n
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Figure 7: Schematic EPC9156 (part 2)
Vout
Vdrain
TP2
VCHARGE
TP1
VIN1
Signal Input sense
Shunt voltage sense
Discharge cap voltage sense
CAP
SHUNT
i
Z 50 single core
i
Z 50 single core
Z 50 single core
i
Z 50 single core
iGD prop delay
Drain voltage sense
BAT41KFILM
100 V, 200 mA
D1
EMPTY
BAT41KFILM
100 V, 200 mA
D2
EMPTY
i
Z 50 single core
0402
49.9 0.1 W
R2
Capacitor Recharge
Discharge capacitor
Laser (or alternate load)
Optional drain clamp
J6
J2
J1
J5
VBUS ISENSE
100 nF 50 V
C1
100 nF 50 V
C2
100 nF 50 V
C3
100 nF 50 V
C4
50 Ω @ 100 MHz 12 A
FB1
100 V 73 mΩ 1.7 A
Q1
EMPTY
VBUS1
0402
1 k 0.1 W
R8
0402
1 k 0.1 W
R15
0201
49.9 1/20 W
R16
0201
49.9 1/20 W
R11
0201
0 Ω 1/20 W
R3
100 nF 50 V
C6
100 nF 50 V
C7
100 nF 50 V
C8
100 nF 50 V
C9
VP1
Vdrain
VBUS1
VCHARGE
5 pF 50 V
C5
100 nF 50 V
100 nF 50 V
C10
100 nF 50 V
100 nF 50 V
C1 1
100 nF 50 V
100 nF 50 V
C12
100 nF 50 V
100 nF 50 V
C16
0402
953 0.1 W
R18
330 Ω @
100 MHz 0.7 A
FB2 1 4
32
2 3
14
U1
V5V0
6
4
Gate
Drive
VDD
GND
3
5
GND
D
U2
EPC21603
0402
1 1/5W
R4
0402
1 1/5W
R5
0402
1 1/5W
R6
0402
1 1/5W
R7
i
i
Z 50 single core
J3
2
1
4
VDD
IN+
GND
5
IN-
40 V 10 A 60 mΩ FET with integrated driver, 5 V VDD LVDS logic in
VP2
VP1
i
Z 50 single core
J4
C14
5 pF
50 V
5 pF
50 V
C15
V3V3
100 nF
50 V
100nF 50V
C13
1 k
1 k
0.1W
R14
FB2
0402
100 Ω
1/16W
R12
0402
1.8 k 0.1 W
R10
V5V0
0402
0 Ω 1/16 W
R9
0402
0 Ω 1/16 W
R13
EFFIEIENT POWER (ONVERSION l
EPC Products are distributed through Digi-Key.
www.digikey.com
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Please contact info@epc-co.com
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Demonstration Board Notification
The EPC9156 board is intended for product evaluation purposes only. It is not intended for commercial use nor is it FCC approved for resale. Replace components on the
Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Quick Start Guide. Contact an authorized EPC representative with any questions. This board is
intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk.
As an evaluation tool, this board is not designed for compliance with the European Union directive on electromagnetic compatibility or any other such directives or regulations. As board
builds are at times subject to product availability, it is possible that boards may contain components or assembly materials that are not RoHS compliant. Efficient Power Conversion Corpora-
tion (EPC) makes no guarantee that the purchased board is 100% RoHS compliant.
The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this Quick Start Guide constitute a sales contract or create any kind of warranty, whether express
or implied, as to the applications or products involved.
Disclaimer: EPC reserves the right at any time, without notice, to make changes to any products described herein to improve reliability, function, or design. EPC does not assume any liability
arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights, or other intellectual property whatsoever, nor the
rights of others.