Molex 的 638002820 规格书

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Crimp Height Micrometer
Doc No: ATS-638002820 Release Date: 04-23-10 UNCONTROLLED COPY Page 1 of 3
Revision: A Revision Date: 04-23-10
ANVIL
FRAME
FUNCTION KEYS BATTERY CAP
RATCHET STOP
LOCKING DIAL HANDLE
LCD DISPLAY
SPINDLE
Figure 1
Battery voltage is low
Figure 2
Data output to PC
Set the origin
Relative measuring
Absolute measuring
Inch mode
Crimp Height Micrometer
Specification Sheet
Order No. 63800-2820
Features
Measuring range: 0-1in. (0-25mm)
Resolution: 0.00005in (0.001mm)
Accuracy: ±0.0001in (0.002mm)
Calibration certificate included (traceable to NIST)
Description
This is a micrometer specifically designed to measure crimp height. It has an anvil (thin blade) that supports the
top of the crimp while a spindle (pointed section) contacts the bottom radial surface. See Figure 1.
LCD Display
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Crimp Height Micrometer
Doc No: ATS-638002820 Release Date: 04-23-10 UNCONTROLLED COPY Page 2 of 3
Revision: A Revision Date: 04-23-10
Micrometer Anvil
Locking Dial
Conductor crimp height Figure 4
Formed side of the crimp
laying on the micrometer
anvil
Position the micrometer spindle in the
center of the conductor crimp area.
Handle
Bell Mouth
Operation
1. There are two ways of pressing the function
keys:
Press and release or
Press and Hold (more than 1 second)
2. ON/OFF…SET
= ON/OFF Power on/off.
= SET Set the origin.
3. ABS/INC…UNIT
= ABS/INC Absolute/Relative measuring
mode conversion.
= UNIT Metric/Inch measuring mode
conversion.
4. Set the origin
Press and hold the “SET” key until the “SET”
flashes once on the LCD and the display is set
to the origin.
Power
1. The battery is a SR44, 1.5V. Replace the battery when the display is blurring or the “ “ appears.
2. If the micrometer is not in use, the power will shut off in 5 minutes. The micrometer will turn on when pressing
the ON/OFF key or turning the spindle.
3. Power off the micrometer when not in use, by pressing the ON/OFF key.
4. Remove the battery if the micrometer is not being used for a long period of time.
How to Measure Crimp Height (See Figure 4)
1. Complete the crimping tool set-up procedure.
2. Crimp a minimum of five samples.
3. Place the Anvil (flat blade) of the crimp micrometer across the top of the dual radii of the conductor crimp. Do
not take the measurement near the conductor bell mouth.
4. Rotate the micrometer spindle until the point contacts the bottom radial (curved) surface. Do not excessively
tighten the point against the terminal.
5. Record crimp height readings. A minimum of five crimp height readings is necessary to confirm the crimping
tool set-up. A minimum of 25 readings should be taken for determining process capability.
For additional information, please refer to the Molex Quality Crimping Handbook (TM-638000029)
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Crimp Height Micrometer
Doc No: ATS-638002820 Release Date: 04-23-10 UNCONTROLLED COPY Page 3 of 3
Revision: A Revision Date: 04-23-10
Specifications
Measuring force: 5 ~ 10N
Operation temperature: 0 ~ 400C
Protection class: IP54 (Resist water splash)
IP65 (Resist water spray)
Power consumption: <=35µA
Storage temperature: -20 ~ 600C
Troubleshooting
Symptom Cause Resolution
Display “E 1”
Display “Exxxxx” 1. Measuring value over display range.1” Reset the origin or convert to relative
measuring mode.
Display “E 2” 1. The origin is too great. Reset the origin.
1. Internal error in the micrometer. Display “E 3”
Display “E 8” 2. Something wrong with the sensor. Reset the battery.
1. Measuring surfaces are dirty. 1. Clean measuring surfaces.
Measuring value is not correct 2. The origin is not correct. 2. Reset the origin.
No display
Display is blurring or
appears
1. Battery voltage is under 1.45V. Replace the battery.
The output data is incorrect 1. Battery voltage is under 1.45V. Replace the battery.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. When tool is not in use, turn off and store in a clean, dry area.
4. There are no repair parts except for the batteries available for this tool. Should the tool be damaged a
new tool is required.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for (1) one year.
Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be
applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
Contact Information
For more information on Molex application tooling please contact your nearest Molex location shown below.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com