JAE Electronics 的 CT150-2-JN1-(D,E) Spec Sheet 规格书
APR. ~ 4. 2003 DCF-S-0033-1A(03.03)
Japan Avration Electronics Industry, Ltd, Number Page
Connector Div. 2nd Production Engineering Dept. T 7 O 0 2 5 3 E 1/5
Specter Original issued 2 Mar. 24. 2003
TlTLE 1 Operation Manual for ' Rev Date DCNvNu. Prep and Appd
CT] SO—Z—JN i ‘D
CT150—2-JNiiE
ISSUED: 2nd Production Engineering Dept.
Prepared Checked Approved Approved
K.Oikawa S‘shimi'iu AJWFJ/yTKWAkN
A CAUTION
. Be sure to read this operation manual before operation since all safety
precautions and described in this manual.
0 Properly keep this operation manual near the hand crimping tool so
that anyone can refer to them at anytime.
. Be sure to use the crimping tool by following the instructions given in
this operation manual.
.Don’t reconstruct or adjust except for the instructions given in this
operation manual for a cause of damage or bad. if you feel something
wrong, the tool is dameged, ask to repair to an outlet you bought or a
tool service section of JAE.
. In case you don't use the crimping tool by following the instructions
given in this operation manual, we will not be responsible for any
accidents that may result.
This hand crimping tool is used for crimping stripped Wires to contacts. To obtain excellent crirnped
wires. be sure to read this manual carefully in order to fully understand this tool and operate it correctly.
[Ge
eil
i: WC) v o
JAE Connector Div. Proprietary,
Copyright (c) 2003, Japan Aviation Electronics Industry, Ltd
DCF»S»0033-2(95 5)
Page
Number T700253E 2/8
Japan Avtation Electronics Industry, Ltd
Connector DIV 2nd Production Engineering Dept.
Important Safeguards and Precautions
A DANGER Pinch Points
ll 11
Q
The crimper moves OPEN/CLOSE.
NEVER put fingers into opening between
the crimper and anvil.
About caution symbols: In this manual and on our products as well. the following caution symbols
are used to show important information and warnings for correct use of our
products. This is to avoid possible personal injury and property damage.
Be sure to read and understand these special instructions before
proceeding to the procedural details,
: A danger indicates an operation that results in serious personal
& DANG ER injury or fatal wound il precautions are not followed.
: A warning indicates an operation that could cause serious
A WARNING personal injury or latal wound il precautions are not followed.
: A caution Indicates an operation that could cause personal
A CAUTION injury or equipment damage if precautions are not tollowed.
Examples of caution symbols:
An equilateral triangle A serves the same as CAUTION (or DANGER
and WARNING).
It contains a specific warning Information inside (the lightning flash with
arrowhead symbol shown left means a risk at electric shock to persons).
A no entry mark 8 indicates an action that must be prohibited inside or
near It is indicated a spectal instruction (the label shown Ielt means
prohibition of disassembly).
%
A black circle 0 indicates a required action that must he proceeded
without failure, it contains specific instmctions inside (the label show
n left means required disconnection of a plug from an outlet).
JAE Connector Div, Proprietary.
Copyright; (C) 2003, Japan Aviauon Electronics Industry, Ltd
.i-l
-.
DCF-S—OO33-2l95 5)
, . Page
Japan Avratron Electronics Industry, Ltd Number T 7 0 O 2 5 3 E 3/8
Connector Div. 2nd Production Engineering Dept.
1tTool Name
CTlSOiZ-JNl—D
CTlSO—Z-JNl—E
2. Notes on Handling this Tool
(1) Do not crimp other than specified contacts and wires
(2) To keep this tool in good working condition tor a long period of time‘ always keep it
clean and handle it With care. Avoid dropping or handling it roughly.
Wire size
indication
(3) The handle is adjusted so that the claw of ratchet is released
when crimping is completed Do not release the handle
before crimping is completed.
(4) It is not necessary to lubricate the crimper or anvil
(5) When using this tool, be sure to check that the contact
crimp height meets the specified conditions,
(6) This tool has two crimping sections, so select a proper
one taking wire size into account.
(The figure shows “CTl 50—27J N l —D".)
3. Names of Parts
Crimpmg Handle
Section Ratchet
,@ , EFl”
40
Handle
25A
JAE Connector Div Pmpnetary,
Copyright. (c) 2003, Japan Aviation Electronics Industry, Ltd
DOES—00334955)
, . , Page
Japan Aviation Electronics Industry, Ltd, , Number T 7 O 0 2 5 3 E 4/8
Connector Div, 2nd Production Engineering Dept
4. Operation
(’1) Wire stripping
Strip wires of covering to the L sizes shown in Page 7/8.
Then, check it conductors are flawed or are out of order.
L_)I
L
(2) Opening of handles at hand crimping tool
Open the handles before insening contacts on the tool. No oontact can be inserted when
they are not opened, Closed the handles completely for crimping and release them. and
they automatically return to the open position.
Wire
Wire size .
Crimper
Indication
(3) Insertion of contact
Direct a contact to be crimped as shown in
the figure, insert its tip the tocator until the
tip of contact reaches the contact positioning
stopper. (The right figure shows Wire
“CTl SO—Z—JN l —D",)
insulation
Crimper
Wire
stopper
Note: Since the hand crimping tool has two Contact
. . , . . . . Positioning
crimping positions, select a crimping position stopper
suitable for the applicable contact and wires
Conway
insulation
Anvil
Locator
Wire
Anvil
(4) Insertion of Wire
Bring a tip of pre-stripped wire to the wire stopper in the Crimper and place the insulation
section in the insulation barrel of a contact. At the time. pushing the wire tip too strong
against the stopper will bend the wire, and incorrect crimping will result In.
It the conductor is out oi order, correct it in advance of crimping.
JAE Connector Div, Propriemry,
Copyright (C) 2003, Japan Aviation Electronics Industry, Ltd
DCF-S-0033-2(95 5)
P
Japan Aviation Electronics Industry, Ltd. Number T 7 O O 2 5 3 E 5955/8
Connector Divi 2nd Production Engineering Depti
(5) Crimping
While holding the wire carefully in the setting position‘ close the handles gradually and
tighten them until the ratchet comes one in this stage, the crimping is completed.
& CAUTION
. The anvil moves OPEN/CLOSE
O NEVER put fingers into opening between 0
the crimper and anvil.
(6) Remove at contact
After completion of the crimping, release the handles. and they will automatically return to
the open POSlIIOnt The crimped contacl can be taken out just by pulling the wire lightly.
5. Check of Crimped Contact
The following are general criteria of contacts other criteria are as per the specification of
each contact,
[Correctly crimped contact] Wire Barrel Bellmouth
~ The tip of a Wire has been placed
outside the Wll’e barrel
- The insulation has not been caught in the
wire banal
~ The wire has not been projected from the
barrel,
- The insulalion has been wound inside the insulation barrel.
. The crimped suriace has not been excessively rough
~ The bellmouth (uncrimped section of Wire) is formed
Insulation
Barrel
[Defective crimped Contact]
- insufficient insertion (The Wire has
not been Inserted completely in
the wire barrel.)
' insufficient stripping (Since the insulation
has nol been stripped as long as
specified, the insulation has been
inserted in the Wire barrel.)
- Disodered wire (The wire has been
projected outside the contact
crimping barreli)
JAE Connector va Proprietary.
Copyright (C) 2003, Japan Aviation Electronics Industry, Ltd.
DCF»S-0033-2(95.5)
Page
Number T700253E 6/8
Japan Avraiion Electronics Industry. Ltd.
Connector Div 2nd Production Engineering Dept,
6. Check of Tool Crimp Height
The tool crimp height has already been Crimp height
adiusted. but to prevent incorrect crimping,
check it by the following method before ‘4
crimping that the crimp heighl is within the
specified value,
Crimp a contact without wire and compare the
cum) heighl with the specified value.
For the specified values (or respective contacts, Q E
see the detailed data on page 7/5. Crimp height
Mesuring
position
7. Warranty and After-sales Service
If the tool gets oul of order in normal crimping work, we shall repair it free of charge until
the time mentioned below:
For one year or until 100.000 times of crimping, whichever comes first
JAE Connector Div, Proprietary.
Copyright (c) 2003, Japan Aviation Electronics Industry, Ltd
DOES-00334955)
Japan AVIation Electronics Industry, Ltd Number k T 7 O O 2 5 3 E P397; B
Connector Div. 2nd Production Engineering Dept.
‘ 8, Detailed Data of Hand crimping Toll 'or JN1 Series
.CT 1 SO—Z—JN 1 —D
i ) Contact Specification
A licable wires Stripped length
cm“ names AWG# (X1) Insulation L (mm)
JN1-22»208—PKG‘400 AWG#20 (10423) d713~d>1c5
AWG#21 (2058) 1, 5—2. 3
JN‘ir22-223-PKG100 AWG#25 (7‘ AOea) ¢O.B~¢1.0
2) Tool Specification
W
Standard crimp height
_ Applicable wires
[or check (9.42)
Tool names | Indication Wire lnsulalioniOJ Wire Insulation
0.03
20 21 0.850 T0132 1.35 AWG#20~ 21 $1.3~¢1.5
CT150-2-JN1—D u 03
25 0,645 .‘0 oz 120 AWG#25 d70.8~¢1.0
.CTISO—Z—JNI—E
1 ) Contact Specification
C Applicable wires Stripped length
ontact narn s
e AWG# (X1) Insulation L (mm)
AWG#21 (2053)
¢1.0~d>’l.5
JN1-22-228»PKG100 AWG#23 (12‘ 6063) 1. 5—2. 3
AWG#25 (7‘ 4053) ¢0.B~¢1.0
2) Tool Specification
Standard crimp heighl
A Iicahle wires
tor check (9242) pp
Tool names |ndication Wire Insulationi0.1 Wire insulation
0.045
25 23 0705 13,02 1.35 AWG#21i 23 $1.0~¢1.5
CT150-2-JN1-E was
25 0645 .o 02 1.20 AWG#25 d>0.3~¢1.0
) Numbers of compornent conductive Wires.
) Standard crimp height for check is the sump hight of wire and insulation without wire
) Standard crimp height applies manulactured to crimp by crimping tool and tooth (crimper
and anwl) of JAE. THE one doesn't apply to crimping tool and tooth of other company.
(X4) AWG#21 can crimp both contacts (JN1-22-ZOS or JN1-22—228) . But ln case of using
JN1-22v228. crimp wire to put on crimping barrel to prevent projecting outside of barrel.
(>145) Crimping section has two sections on crimper of tool, Please use properly by wires.
(X6) Applicable wires are conductor size of upper table. In case of use special wire. use after
confirmation to JAE.
JAE Connector Div. Proprietary.
Copyright (c) 2003. Japan Aviation Elecliunica Industry; Ltd,
DOES-00334655)
Japan Aviation Electronics Industry, Ltd,
Connemor Divv 2nd Production' Engineering Dept.
Page
Number T700253E 6/8
9. Standard Crimp height and Crimping strength (reference)
Wire sizes Slandard Crimp height Crimping sirengih Applicable coniact
AWG 3? 2 0 0‘850~0.925mm
JN‘irZZ—ZOS-PKG1DO
0.325~0.900mm 4 3r 2N Mln
AWG 4": 2 I
O,700~0.775mm
AWG # 2 3 0.700~0 775mm 4 9 . 0 N Min JN1722-ZZSvPKG1OO
AWG#2 5 0.625~0 675mm 26. SN Mln
JAE Connector Div. Propriemazy.
Copyught (C) 2003, Japan Amman Elechnics Indusny. Lu!