Banner Engineering Corporation 的 QM30VT2 规格书

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BANNER. mm,msﬂlﬂﬂuﬂs 21 0132

Datasheet

Continuously monitor machine health, run time, and detect unexpected machine failures such as early bearing failure, unbalance, misalignment, etc.

with the Sure Cross Vibration and Temperature QM30VT2 Sensor. The QM30VT2 works in a variety of machines to identify and predict failures in

rotating components. Paired with a Sure Cross wireless radio, the QM30VT2 becomes the ultimate predictive maintenance tool for wireless vibration

and temperature monitoring.

• Detects dual-axis vibration up to 4 kHz bandwidth

• Output actionable data such as RMS Velocity, RMS High Frequency Acceleration, Peak

Velocity, etc. which is pre-processed from the vibration waveforms in the sensor

• Provides high accuracy vibration and temperature measurements

• Industrial grade sensor with small form factor to fit in the tightest locations

• Manufactured with stainless steel or aluminum housing, depending on the model

• Connects to a MultiHop Modbus radio or any Modbus network for easy set up and

installation, even in the hardest to reach and rugged locations

• Functions as a Modbus slave device via RS-485

WARNING:

•Do not use this device for personnel protection

• Using this device for personnel protection could result in serious injury or death.

• This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety

applications. A device failure or malfunction can cause either an energized (on) or de-energized (off) output condition.

For additional information, updated documentation, and a list of accessories, refer to Banner Engineering's website, www.bannerengineering.com.

Models

Model Housing Type Connections and Cable I/O

QM30VT2-SS-9M 316L Stainless Steel 9.1 m (30 ft) Flying Leads

Vibration and temperature via

RS-485 Modbus

QM30VT2-SS-QP 150 mm (6 in) cable with a 5-pin M12/Euro-style male quick disconnect (QD)

QM30VT2 Aluminum 2.09 m (6.85 ft) cable with a 5-pin M12/Euro-style male quick disconnect (QD)

QM30VT2-QP 150 mm (6 in) cable with a 5-pin M12/Euro-style male quick disconnect (QD)

The Sensor Configuration Software offers an easy way to manage sensor parameters, retrieve data, and visually show sensor data from a number of

different sensors. The Sensor Configuration Software runs on any Windows machine and uses an adapter cable to connect the sensor to your

computer. Download the most recent version of the software from Banner Engineering's website: www.bannerengineering.com and select Software

from the Products drop-down list.

Configure this sensor using the Sensor Configuration Software (instruction manual p/n 170002) and USB to RS-485 adapter cable model BWA-

UCT-900 (datasheet p/n 140377). When updating the firmware, you must use one of the two USB to RS-485 adapter cables. .

Installation Instructions

Connecting the Vibration/Temperature Sensor

To install the sensor to a device with a 5-pin M12/Euro-style female connector:

1. Align the notch in the female connector with the key in the sensor’s male connector.

2. Gently slide the sensor end into the connector.

3. Rotate the threaded nut to tighten the sensor down.

Wiring

This sensor is designed for use as a Modbus slave. This sensor can be plugged into any Modbus RS-485 network, including compatible MultiHop

Data Radios. Flying lead models use the listed wire colors and sensor connections.

5-pin M12/Euro-style Male Connector Pin Wire Color Sensor Connection

1 brown (bn) Power IN (+): 10 to 30 V DC

2 white (wh) RS485 / D1 / B / +

3 blue (bu) Ground (-)

4 black (bk) RS485 / D0 / A / –

5 gray (gy) Not Used. When updating the firmware, you must ground pin 5 by connecting it to pin 3.

Sure Cross® QM30VT2 Vibration and

Temperature Sensor

Original Document

210732 Rev. D

22 September 2020

210732

25 25 25 25 ‘ 5 25 25

Installing the QM30VT2 Sensor

The vibration sensors have an X and Z axis indication on the face of the sensor. The Z axis goes in a

plane through the sensor while the X is parallel to the sensor.

• Install the X axis in line with the shaft of the motor or axially.

• Install the Z axis to go into or through the motor or radial.

For the best results, install the sensor as close to the motor bearing as possible. If this is not possible,

install the sensor on a surface that is in rigid connection with vibration characteristics of the motor.

Using a cover shroud or other flexible mounting location may result in reduced accuracy or reduced

ability to detect certain vibration characteristics.

X-axis Vibration

Sensitivity

Z-axis Vibration

Sensitivity

After determining the sensor direction and location, mount the sensor for the best possible vibration sensing accuracy.

Mounting Options QM Model Description

BWA-BK-014 Flat bracket with direct screw

mount to motor and sensor QM30VT2, QM30VT2-QP When available, directly mounting the bracket to the motor using an M4 × 0.7 bolt provides a rigid surface

with the highest sensor accuracy and frequency response. This mounting option offers flexibility for future

sensor and bracket movement.

BWA-BK-012 Flat bracket with direct screw

mount to motor and sensor

QM30VT2-SS-QP, QM30VT2-

SS-9M

BWA-BK-014 Flat bracket epoxied to motor

and sensor screwed to bracket QM30VT2, QM30VT2-QP Recommend using an epoxy designed for accelerometer mounting, such as Loctite Depend 330 and 7388

activator.

Epoxying a bracket to a motor provides a permanent installation of the bracket to which the sensor can be

attached. This more rigid mounting solution ensures some of the best sensor accuracy and frequency

response, but is not flexible for future adjustments.

BWA-BK-012 Flat bracket epoxied to motor

and sensor screwed to bracket

QM30VT2-SS-QP, QM30VT2-

SS-9M

BWA-BK-013 Flat magnet bracket

QM30VT2, QM30VT2-QP,

QM30VT2-SS-QP, QM30VT2-

SS-9M

Gives a solid, strong, and adjustable mount to a motor, but with a motor's curved surface it may not

provide the best connection if the motor is too small for the magnet to get a full connection with the motor

housing.

Magnet mounts are susceptible to accidently rotation or change in sensor location if an outside force

bumps or moves the sensor. This can lead to a change in sensor information that differs from the time-

trended data from the previous location.

The bracket and magnet are not stainless steel.

BWA-BK-019 Curved surface magnet

bracket

QM30VT2, QM30VT2-QP,

QM30VT2-SS-QP, QM30VT2-

SS-9M

Gives a solid, strong, and adjustable mount to a motor, intended for use when the flat magnetic bracket

does not make a good connection with the motor's surface.

Magnet mounts are susceptible to accidental rotation or change in the sensor location if an outside force

bumps or moves the sensor. This can lead to a change in the sensor information that differs from the time-

trended data from the precious location.

The bracket and magnet are not stainless steel.

Thermally Conductive Adhesive tape

QM30VT2, QM30VT2-SS-9M,

QM30VT2-QP, QM30VT2-SS-

Often provides a more than sufficient mounting type but does introduce some additional flex that reduces

accuracy

Holding Registers

Aliased register addresses are user configurable. Aliased addressed registers are sequenced to be read with one single Modbus read.

Modbus Register

Alias Address

Modbus Register

Address Description

I/O Range Holding Register Representation

Min Max Min (dec) Max (dec)

45201 42401 Z-Axis RMS Velocity (in/sec) 1, 5 0 6.5535 0 65535

45202 42403 Z-Axis RMS Velocity (mm/sec) 2, 5 0 65.535 0 65535

45203 40049 Temperature (°F) 3–327.68 327.67 –32768 32767

45204 40043 Temperature (°C) 3–327.68 327.67 –32768 32767

45205 42451 X-Axis RMS Velocity (in/sec) 1, 5 0 6.5535 0 65535

45206 42453 X-Axis RMS Velocity (mm/sec) 2, 5 0 65.535 0 65535

45207 42407 Z-Axis Peak Acceleration (G) 2, 6 0 65.535 0 65535

45208 42457 X-Axis Peak Acceleration (G) 2, 6 0 65.535 0 65535

45209 42405 Z-Axis Peak Velocity Component Frequency (Hz) 4, 5 0 6553.5 0 65535

45210 42455 X-Axis Peak Velocity Component Frequency (Hz) 4, 5 0 6553.5 0 65535

45211 42406 Z-Axis RMS Acceleration (G) 2, 5 0 65.535 0 65535

45212 42456 X-Axis RMS Acceleration (G) 2, 5 0 65.535 0 65535

45213 42409 Z-Axis Kurtosis 2, 6 0 65.535 0 65535

45214 42459 X-Axis Kurtosis 2, 6 0 65.535 0 65535

45215 42408 Z-Axis Crest Factor 2, 6 0 65.535 0 65535

45216 42458 X-Axis Crest Factor 2, 6 0 65.535 0 65535

Sure Cross® QM30VT2 Vibration and Temperature Sensor

2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 210732 Rev. D

L5 25 L5 25 25 25 CE

Modbus Register

Alias Address

Modbus Register

Address Description

I/O Range Holding Register Representation

Min Max Min (dec) Max (dec)

45217 42402 Z-Axis Peak Velocity (in/sec) 1, 5 0 6.5535 0 65535

45218 42404 Z-Axis Peak Velocity (mm/sec) 2, 5 0 65.535 0 65535

45219 42452 X-Axis Peak Velocity (in/sec) 1, 5 0 6.5535 0 65535

45220 42454 X-Axis Peak Velocity (mm/sec) 2, 5 0 65.535 0 65535

45221 42410 Z-Axis High-Frequency RMS Acceleration (G) 2, 6 0 65.535 0 65535

45222 42460 X-Axis High-Frequency RMS Acceleration (G) 2, 6 0 65.535 0 65535

46101 Baud 0=9.6k, 1=19.2k (default), 2=38.4k

46102 Parity 0=none (default), 1=odd, 2=even

46103 Modbus Slave Address 1 (default) through 247

42601 Rotational Speed (RPM) (default = 1725 RPM) -- Used in

vibration spectral band measurements 0 65535 0 65535

42602 Rotational Speed (Hz) (default = 29 Hz) -- Used in vibration

spectral band measurements 0 65535 0 65535

1 Value = Register value ÷ 10000

2 Value = Register value ÷ 1000

3 Value = Register value ÷ 100

4 Value = Register value ÷ 10

5 Measurement bandwidth = 10 Hz to 1 kHz

6 Measurement bandwidth = 1 kHz to 4 kHz

By default, data is sampled every five seconds. The minimum recommended sample rate is three seconds. Use the Sensor Configuration Tool to

adjust the sensor's sample rate if a different value is needed.

Temperature values outside of the operating range of the device are forced to the maximum or minimum values.

Specifications

Supply Voltage

10 V DC to 30 V DC

Current

Active comms: 9 mA at 30 V DC

Communication

Interface: RS-485 serial

Baud rates: 9.6k, 19.2k (default), or 38.4k

Data format: 8 data bits, no parity (default), 1 stop bit (even or odd parity available)

Protocol: Modbus RTU

Vibration Sensor

Measuring Range: 0 to 46 mm/sec or 0 to 1.8 in/sec RMS

Frequency Range: 10 Hz to 4 kHz

Accuracy: ±10% at 25 °C

Sampling Frequency: 20 kHz (default)

Record Length: 8192 points (default)

Sample Duration: 0.4 s (default)

Mounting Options

The sensor can be mounted using a variety of methods, including M4 × 0.7 hex screw,

epoxy, thermal tape, or magnetic mount.

Mechanical Shock

MIL-STD-202G, Method 213B, Condition I (100G 6x along X, Y, and Z axes, 18

shocks), with device operating

Certifications

Temperature Sensor

Measuring Range: –40 °C to +105 °C (–40 °F to +221 °F)

Resolution: 1 °C

Accuracy: ± 3 °C

Operating the sensor at higher voltages can induce internal heating that can reduce

the accuracy.

Environmental Rating

Stainless steel model: IP69K per DIN 40050-9

Aluminium model: IEC IP67

Operating Temperature

–40 °C to +105 °C (–40 °F to +221 °F) 1

Vibration Spectral Band Measurements

To use vibration spectral band measurements, follow the instructions in the Vibration Spectral Band Measurement Start Guide (p/n b_4510565).

Vibration Severity Per ISO 10816

ISO 10816 provides guidance for evaluating vibration velocity severity motors, pumps, fans, compressors, gear boxes, blowers, dryers, presses, and

other machines that operate in the 10 to 1000 Hz frequency range.

1Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.

Sure Cross® QM30VT2 Vibration and Temperature Sensor

P/N 210732 Rev. D www.bannerengineering.com - Tel: + 1 888 373 6767 3

Machine Class I

Small Machines

Class II

Medium Machines

Class III

Large Rigid Foundation

Class IV

Large Soft Foundation

Vibration Velocity Vrms

in/s mm/s

0.01 0.28

0.02 0.45

0.03 0.71 good

0.04 1.12

0.07 1.80

0.11 2.80 satisfactory

0.18 4.50

0.28 7.10 unsatisfactory

0.44 11.2

0.70 18.0

1.10 28.0 unacceptable

1.77 45.9

Figure 1. Vibration Severity per ISO 10816

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise.

2.7

3.8

25.4

R2.5

13.25

4.75

Figure 2. Aluminium model

Sure Cross® QM30VT2 Vibration and Temperature Sensor

4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 210732 Rev. D

4.8

25.4

2.75

2.7 mm dia

Figure 3. Stainless steel models

Vibration and Temperature Sensor Accessories

Bracket BWA-BK-014 is included with the aluminium sensor models. Bracket BWA-BK-012 is included with the stainless steel models. All other

brackets are available for order, but are not included with the sensor.

Brackets

BWA-BK-012

• Use when measuring high

frequency vibrations or when

mounting the sensor to curved

surfaces

• Includes SMBQM30 stainless

steel bracket, four mounting

screws, one M4 × 0.7 screw

mount, and one piece of 3M™

thermally conductive adhesive

transfer tape

• 30 mm × 30 mm

•Refer to the Bracket Assembly

Quick Start Guide for installation

instructions (p/n 213323)

BWA-BK-013

• Includes magnetic mounting

bracket SMBQM30 and four

mounting screws (two sets of

mounting screws for both the

aluminum and stainless steel

models)

• 30 mm × 30 mm

•Refer to the Bracket Assembly

Quick Start Guide for installation

instructions (p/n 213323)

BWA-BK-014

• Use when measuring high

frequency vibrations or when

mounting the sensor to curved

surfaces

• Includes SMBQM30 aluminum

bracket, four mounting screws,

one M4 × 0.7 screw mount, and

one piece of 3M™ thermally

conductive adhesive transfer

tape

• 30 mm × 30 mm

•Refer to the Bracket Assembly

Quick Start Guide for installation

instructions (p/n 213323)

BWA-BK-019

• Magnet mount for curved

surfaces

• 30 mm × 30 mm, 14.4 mm thick

• Includes four M2.5 × 16 mm

socket head cap screws

•Refer to the Bracket Assembly

Quick Start Guide for installation

instructions (p/n 213323)

Sure Cross® QM30VT2 Vibration and Temperature Sensor

P/N 210732 Rev. D www.bannerengineering.com - Tel: + 1 888 373 6767 5

ﬁy_;%ﬂ a F

Cordsets

5-Pin Threaded M12/Euro-Style Cordsets—Single Ended

Model Length Style Dimensions Pinout (Female)

MQDC1-501.5 0.5 m (1.5 ft)

Straight

44 Typ.

ø 14.5

M12 x 1

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

MQDC1-506 2 m (6.5 ft)

MQDC1-515 5 m (16.4 ft)

MQDC1-530 9 m (29.5 ft)

MQDC1-506RA 2 m (6.5 ft)

Right-Angle

32 Typ.

[1.26"]

30 Typ.

[1.18"]

ø 14.5 [0.57"]

M12 x 1

MQDC1-515RA 5 m (16.4 ft)

MQDC1-530RA 9 m (29.5 ft)

5-Pin Threaded M12/Euro-Style Cordsets—Double Ended

Model Length Style Dimensions Pinout (Male) Pinout (Female)

DEE2R-51D 0.3 m (1 ft)

Female Straight/

Male Straight

40 Typ.

ø 14.5

M12 x 1

44 Typ.

ø 14.5

M12 x 1

DEE2R-53D 0.91 m (3 ft)

DEE2R-58D 2.44 m (8 ft)

DEE2R-515D 4.57 m (15 ft)

DEE2R-525D 7.62 m (25 ft)

DEE2R-550D 15.2 m (50 ft)

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Green/Yellow

DEE2R-575D 22.9 m (75 ft)

DEE2R-5100D 30.5 m (100 ft)

5-Pin M12/Euro-Style Shielded Twisted Pair Cordsets—Single Ended

Model Length Style Dimensions Pinout (Female)

MQDC-STP-501 0.31 m (1 ft)

Straight

44 Typ.

ø 14.5

M12 x 1

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Shield

MQDC-STP-503 0.92 m (3 ft)

MQDC-STP-506 1.83 m (6 ft)

MQDC-STP-515 4.57 m (15 ft)

MQDC-STP-530 9.15 m (30 ft)

5-Pin Threaded M12/Euro-Style Shielded Twisted Pair Cordsets—Double Ended

Model Length Style Dimensions Pinout (Male) Pinout (Female)

MQDEC-STP-501SS 0.31 m (1 ft)

Male Straight/

Female Straight

40 Typ.

ø 14.5

M12 x 1

44 Typ.

ø 14.5

M12 x 1

MQDEC-STP-503SS 0.91 m (2.99 ft)

MQDEC-STP-506SS 1.83 m (6 ft)

MQDEC-STP-515SS 4.58 m (15 ft)

MQDEC-STP-530SS 10 m (32.8 ft)

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Shield

MQDEC-STP-550SS 15 m (49.2 ft)

Sure Cross® QM30VT2 Vibration and Temperature Sensor

6 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 210732 Rev. D

5-Pin Threaded M12/Euro-Style Stainless Steel Washdown Cordsets—Single Ended

Model Length Style Dimensions Pinout (Female)

MQDC-WDSS-0506 2 m (6.56 ft)

Straight

43.5 mm

Ø4.8 mm

Ø15.5 mm

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

MQDC-WDSS-0515 5 m (16.4 ft)

MQDC-WDSS-0530 9 m (29.5 ft)

5-Pin Threaded M12/Euro-Style Stainless Steel Washdown Cordsets—Double Ended

Model Length Style Dimensions Pinout (Male) Pinout (Female)

MQDEC-WDSS-505SS 1.52 m (4.99 ft)

Male Straight/

Female Straight

40 Typ.

ø 14.5

M12 x 1

44 Typ.

ø 14.5

M12 x 1

MQDEC-WDSS-510SS 3.05 m (10 ft)

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

MQDEC-WDSS-515SS 4.57 m (15 ft)

5-Pin Threaded M12/Euro-Style Splitter Tee

Model Description Pinout (Male) Pinout (Female)

CSB-M1250M1250-T Female trunk, 1 female branch, 1 male

branch

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Green/Yellow

5-Pin Threaded M12/Euro-Style Splitter Cordset with Flat Junction—Double Ended

Model Trunk (Male) Branches (Female) Pinout (Male) Pinout (Female)

CSB4-M1251M1250 0.3 m (0.98 ft) Four (no cable)

Branch 1

Branch 2

Branch 3

Branch 4

3 x 18

72 mm

2 x 19

32 mm Male Trunk

Length

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

Sure Cross® QM30VT2 Vibration and Temperature Sensor

P/N 210732 Rev. D www.bannerengineering.com - Tel: + 1 888 373 6767 7

BANNER more 34211505,“er solutions

4-Pin Threaded M12/Euro-Style RS-485 to USB Adapter Cordset, with Wall Plug

Model Length Style Dimensions Pinout (Female)

BWA-UCT-900 1 m (3.28 ft) Straight

1 = Brown

2 = White

3 = Blue

4 = Black

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge,

any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the

improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER

PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR

FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner

Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such

purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this

document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is

provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

For patent information, see www.bannerengineering.com/patents.

FCC Part 15 and CAN ICES-3 (B)/NMB-3(B)

This device complies with part 15 of the FCC Rules and CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules and CAN ICES-3 (B)/NMB-3(B). These limits are designed to provide

reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the

instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference

to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the manufacturer.

Sure Cross® QM30VT2 Vibration and Temperature Sensor

Banner Engineering Corporation 的 QM30VT2 规格书

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