TE Connectivity AMP Connectors 的 Push On Grip Connector Spec Sheet 规格书

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Application Specification
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PRODUCT INFORMATION
1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
114-133071
09 MAR 16 Rev A
NOTE
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters. Unless
otherwise specified, dimensions have a tolerance of ±0.13 and angles have a tolerance of ±2°. Figures are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of Push-On Push-Grip connector. The connector is
available with 2 through 6 circuit positions. The connectors are color coded to correspond to the number of
positions. The connector features a housing that contains a spring contact and wire port for each circuit and a
test port for continuity. The wire port is designed to guide the wire into the spring contact for termination.
This connector provides low insertion force of conductors and high force of accidental removal of conductors.
Basic terms and features of this product are provided in Figure 1.
Figure 1
2. REFERENCE MATERIAL
2.1. Revision Summary
Initial release of application specification
2.2. Customer Assistance
Reference Product Base Part Number 2299515 and Product Code 5000 are representative of Push-On
Push-Grip connector. Use of these numbers will identify the product line and help you to obtain product and
tooling information when visiting www.te.com or calling the number at the bottom of this page.
2.3. Drawings
Customer drawings for product part numbers are available from www.te.com. Information contained in the
customer drawing takes priority.
2.4. Specifications
Product Specification 108-133070 provides product performance and test results.
2.5. Instructional Material
Instruction sheets (408-series) provide product assembly instructions or tooling setup and operation
procedures. Instructional material that pertain to this product are:
408-133072 Push-On Push-Grip Connector
3. REQUIREMENTS
3.1. Safety
Do not stack product shipping containers so high that the containers buckle or deform.
Push-On Push-Grip Connector
Wire Port (3 Shown)
POSITION
COLOR
2
Yellow
3
Orange
4
Gray
5
Blue
6
Purple
Test Port
Housing
TE Acceptable 'W f— 10.0111) mm |:E‘ Nor Acceptable Bent Zcf4
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3.2. Operating Temperature
The connector is designed to operate in a temperature range of -40° to 105°C [-40° to 221°F].
3.3. Material
The housing is made of UL 94V-0 rated thermoplastic. The contacts are made of tin-plated copper alloy with
spring steel reinforcement.
3.4. Storage
A. Shelf Life
The product should remain in the shipping containers until ready for use to prevent deformation to
components. The product should be used on a first in, first out basis to avoid storage contamination that
could adversely affect performance.
B. Chemical Exposure
Do not store product near any chemical listed below as they may cause stress corrosion cracking in the
material.
Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds
Amines Carbonates Nitrites Sulfur Nitrites Tartrates
3.5. Wire Selection and Preparation
The connector accepts the wire sizes and types given in
The wire must be stripped to the dimension given in Figure 2. The conductor strand or single strands must not
be cut or pulled during the stripping operation.
CAUTION
Wire sizes, types, and strip length given must be observed in order to provide reliable electrical connection of wire to connector.
After wire preparation, the following must be ensured.
— Conductors must not be nicked, bent, or splayed as shown in Figure 2.
— There must be no conductor insulation remaining on the stripped conductors.
— Single strands of the conductor must not protrude from the conductor bundle (no loose strands).
Figure 2
WIRE SIZE
WIRE TYPE
22 AWG
Single Strand Solid Copper
< 7 Strands Stranded
20 AWG
Single Strand Solid Copper
< 10 Strands Stranded
18 AWG
Single Strand Solid Copper
< 16 Strands Stranded
16 AWG
Single Strand Solid Copper
< 26 Strands Stranded
14 AWG
Single Strand Solid Copper
< 19 Strands Stranded
12 AWG
Single Strand Solid Copper
< 19 Strands Stranded
10.0±1.0 mm
Strip Length
Bent
Conductor
Not Acceptable
Stranded Shown; Same Applies to Solid
Note: Not to Scale
Acceptable
WIRE SIZE
WIRE TYPE
0.5 mm2
Single Strand Solid Copper
< 7 Strands Stranded
0.75 mm2
Single Strand Solid Copper
< 7 Strands Stranded
1.0 mm2
Single Strand Solid Copper
< 7 Strands Stranded
1.5 mm2
Single Strand Solid Copper
< 7 Strands Stranded
2.0 mm2
Single Strand Solid Copper
< 7 Strands Stranded
2.5 mm2
Single Strand Solid Copper
< 7 Strands Stranded
Splayed
Conductor
Loose
Strands
_ TE Mole: Not to Scale q? \Mre Conductor(s) Fu‘ly J L— mm 30M
114-133071
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— The wire must be inserted into the housing immediately or the conductor end must be protected against
contaminates and strands separating from the bundle, such as partial pull-off of insulation.
3.6. Termination
Each wire must be installed into the connector according to the following.
1. The conductor end(s) must be aligned with a wire port of the housing, then inserted until resistance to
further insertion is felt. Then, force must be apply to further insert the conductor(s) into the housing and
engage the spring contacts until abrupt resistance is felt. The abrupt resistance indicates that the
conductor(s) are fully inserted. The conductor(s) cannot be exposed more than the dimension given in
Figure 3.
NOTE
Each wire port can accept only one wire.
2. The wire must be gently pulled back to ensure that the conductor(s) has engaged the spring contacts.
The terminated connector must meet the requirements given in Figure 4.
Figure 3
3.7. Replacement and Repair
The connectors are not repairable. Defective or damaged connectors must not be used. Wire having skived,
deformed, or cut strands must not be used. The connector must not be re-used by removing the wires.
4. QUALIFICATION
Agency evaluation for Push-On Push-Grip connector was not defined at the time of publication of this
application specification.
5. TOOLING
No tooling is required.
Wire Conductor(s) Fully
Inserted with 0.05-mm
Maximum Exposure
Note: Not to Scale
WIRE AND HOUSING MUST NOT ALL WIRES MUST BE HELD WIRE MUST NOT BE EXPOSED THERE MUST BE N0 4cf4
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6. VISUAL AID
The illustration below shows a typical application of Push-On Push-Grip connector. This illustration should be
used by production personnel to ensure a correctly applied product. Applications which do not appear correct
should be inspected using the information in the preceding pages of this specification and in the instructional
material shipped with the product.
FIGURE 4. VISUAL AID
WIRE AND HOUSING MUST NOT
BE DAMAGE IN ANY WAY
ALL WIRES MUST BE HELD
FIRMLY INSIDE OF
CONNECTOR WIRE PORTS
WIRE MUST NOT BE EXPOSED
MORE THAN ALLOWABLE
MAXIMUM DIMENSION
THERE MUST BE NO
BROKEN OR BENT
CONDUCTOR STRANDS