Molex 的 63819-0800 Spec Sheet 规格书

TYPE 4D Order MO. 63819-0800 Terminal Order No. Wire Size Insulation Diameter Strip Length Loose Piece I 1) Reel AWG mm2 mm In. mm In. 02—06-2132 02—06-6144 02-06-2131 02-06-6143 02—06-6135 04—01-0811 02-06-6130 04-01-0809 02—06-6136 39—00-0335 02-06-6137 39-00-0280 02—06-6139 39—00-0337 02-06-6138 39-00-0336 02—06-1132 02—06-5148 02-06-1131 02-06-5147 02—06-1143 04—01-0812 02-06-1141 04-01-0810 02—06-5135 39—00-0339 02-06-5130 39-00-0338 02—06-5139 39—00-0341 02-06-5138 39-00-0340 08—70-0103 08-70-0102 0.35-0.08 1.15-1 90 045-.075 2.60-3 20 102-.126 08—50-0005 50—29-1745 08-50-0004 50-29-1635 08—55-0127 46999-0101 08-55-0124 50-29-1744 08—55-0129 08-55-0128 50-29-1900 35053-9002 22—28 0.35-0.08 1.15-1 90 045-.075 230-2 90 091-.114 [1) Customer to cut off Ierminai from reel: 0.13mm ( 005") maximum Cut-off Tab.
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 1 of 8
Revision: D Revision Date: 09-16-15
Hand Crimp
Tool
Application Tooling
Specification Sheet
Order No. 63819-0800
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or
63816-0250 (220 V), with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 1.57mm (.062") Diameter, Standard .062" Pin and Socket Crimp Terminals, 24-30 AWG
2.50mm (.098") Pitch SPOX™ Wire-to-Wire Male Crimp Terminals, 22-28 AWG
2.54mm (.100) KK® High Pressure Crimp Terminals, 22-30 AWG
2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal, 22-28 AWG.
Terminal
Series No.
Terminal Order No.
Wire Size
Insulation Diameter
Strip Length
(1) Reel
AWG
mm²
mm
In.
mm
In.
1854
02-06-2132
02-06-6144
02-06-2131
02-06-6143
24-30
0.20-0.05
1.02-1.78
.040-.070
3.17-3.96
.125-.156
02-06-6135
04-01-0811
02-06-6130
04-01-0809
02-06-6136
39-00-0335
02-06-6137
39-00-0280
02-06-6139
39-00-0337
02-06-6138
39-00-0336
1855
02-06-1132
02-06-5148
02-06-1131
02-06-5147
24-30
0.20-0.05
1.02-1.78
.040-.070
3.17-3.96
.125-.156
02-06-1143
04-01-0812
02-06-1141
04-01-0810
02-06-5135
39-00-0339
02-06-5130
39-00-0338
02-06-5139
39-00-0341
02-06-5138
39-00-0340
5241
08-70-0103
08-70-0102
22-28
0.35-0.08
1.15-1.90
.045-.075
2.60-3.20
.102-.126
7879
08-50-0005
50-29-1745
08-50-0004
50-29-1635
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
08-55-0127
46999-0101
08-55-0124
50-29-1744
08-55-0129
08-55-0128
50-29-1900
35053
35053-9002
22-28
0.35-0.08
1.15-1.90
.045-.075
2.30-2.90
.091-.114
(1) Customer to cut off terminal from reel: 0.13mm (.005”) maximum Cut-off Tab.
TYPE 4D
BELL MOUTH CONDUCTOR INSULATION ROLLING TWISTING BEND CRIMP HEIGHT OVERLAP FORM GEOMETRY / Conductor Crimp Insulation Crimp Height (Rafi) Width (Rem Height (Rem wmm (Rafi) mm In. mm In. mm In. mm In. 0 6970.79 0277.031 141 .055 1 42 .056 1 63 .064 0 650.75 025.029 1 37 .053 1 38 .054 1 41 .055 0 650.75 025.029 1 37 .053 1 34 .053 1 41 .055 0 650.75 025.029 1 37 .053 1 34 .053 1 41 .055 0 6970.79 0277.031 141 .055 1 42 .056 1 63 .064 0 650.75 025.029 1 37 .053 1 38 .054 1 41 .055 0 650.75 025.029 1 37 .053 1 34 .053 1 41 .055 0 650.75 025.029 1 37 .053 1 34 .053 1 41 .055 0 7270.82 0287.032 1 43 .056 1 46 .058 1 63 .064 0 7270.82 0287.032 1 43 .056 1 44 .057 1 63 .064 0 6970.79 0277.031 1 38 .054 1 41 .055 141 .055 0 6970.79 0277.031 1 38 .054 1 41 .055 141 .055 0 7070.80 0287.031 1 41 .055 1 42 .056 1 63 .064 0 7070.80 0287.031 1 41 .055 1 42 .056 1 63 .064 0 650.75 025.029 1 37 .053 1 37 .053 1 41 .055 0 650.75 025.029 1 37 .053 1 37 .053 1 41 .055 0 650.75 025.029 1 37 .053 1 37 .053 1 41 .055 0 7270.82 0287.032 1 43 .056 1 46 .058 1 63 .064 0 7270.82 0287.032 1 43 .056 1 44 .057 1 63 .064 0 6970.79 0277.031 1 38 .054 1 41 .055 141 .055 0 6970.79 0277.031 1 38 .054 1 41 .055 141 .055
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 2 of 8
Revision: D Revision Date: 09-16-15
INSULATION
CRIMP
▲SEE NOTE
BRUSH
STRIP
LENGTH
BELL MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
▲Insulation Crimp Note:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is
a normal condition for this tool. See figure to the right.
(Some tools with multiple crimp pockets may not have
the “overlap” profile on all pockets).
CONDITIONS:
After crimping, the conductor profiles should measure
the following. See Notes below.
Terminal
Series No
Wire Size
Conductor Crimp
Insulation Crimp
Height (Ref.)
Width (Ref.)
Height (Ref.)
Width (Ref.)
AWG
mm2
mm
In.
mm
In.
mm
In.
mm
In.
1854
24
0.20
0.69-0.79
.027-.031
1.41
.055
1.42
.056
1.63
.064
26
0.12
0.65-0.75
.025-.029
1.37
.053
1.38
.054
1.41
.055
28
0.08
0.65-0.75
.025-.029
1.37
.053
1.34
.053
1.41
.055
30
0.05
0.65-0.75
.025-.029
1.37
.053
1.34
.053
1.41
.055
1855
24
0.20
0.69-0.79
.027-.031
1.41
.055
1.42
.056
1.63
.064
26
0.12
0.65-0.75
.025-.029
1.37
.053
1.38
.054
1.41
.055
28
0.08
0.65-0.75
.025-.029
1.37
.053
1.34
.053
1.41
.055
30
0.05
0.65-0.75
.025-.029
1.37
.053
1.34
.053
1.41
.055
5241
22
0.35
0.72-0.82
.028-.032
1.43
.056
1.46
.058
1.63
.064
24
0.20
0.72-0.82
.028-.032
1.43
.056
1.44
.057
1.63
.064
26
0.12
0.69-0.79
.027-.031
1.38
.054
1.41
.055
1.41
.055
28
0.08
0.69-0.79
.027-.031
1.38
.054
1.41
.055
1.41
.055
7879
22
0.35
0.70-0.80
.028-.031
1.41
.055
1.42
.056
1.63
.064
24
0.20
0.70-0.80
.028-.031
1.41
.055
1.42
.056
1.63
.064
26
0.12
0.65-0.75
.025-.029
1.37
.053
1.37
.053
1.41
.055
28
0.08
0.65-0.75
.025-.029
1.37
.053
1.37
.053
1.41
.055
30
0.05
0.65-0.75
.025-.029
1.37
.053
1.37
.053
1.41
.055
35053
22
0.35
0.72-0.82
.028-.032
1.43
.056
1.46
.058
1.63
.064
24
0.20
0.72-0.82
.028-.032
1.43
.056
1.44
.057
1.63
.064
26
0.12
0.69-0.79
.027-.031
1.38
.054
1.41
.055
1.41
.055
28
0.08
0.69-0.79
.027-.031
1.38
.054
1.41
.055
1.41
.055
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
Locaior Tool Qualification Notes: Reference Oniy. HANDLE WILL ‘ ,/ , LOCATOR SPRING OPEN - POSTION SQUEEZE , PUSH ON THE
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 3 of 8
Revision: D Revision Date: 09-16-15
Terminal
Series No
Wire Size
Pull Force
Minimum
Profile
Locator
A
B
C
D
Order No.
Color
AWG
mm2
N
Lb.
26-30
22-24
22-24
26-30
1854
24
0.20
28.9
6.50
X
63819-0875
Red
26
0.12
17.8
4.00
X
28
0.08
11.1
2.50
X
30
0.05
6.7
1.50
X
1855
24
0.20
28.9
6.50
X
63819-0875
Red
26
0.12
17.8
4.00
X
28
0.08
11.1
2.50
X
30
0.05
6.7
1.50
X
5241
22
0.35
39.2
8.80
X
63819-0875
Red
24
0.20
29.4
6.60
X
26
0.12
19.6
4.40
X
28
0.08
9.8
2.20
X
7879
22
0.35
44.8
10.00
X
63819-0875
Red
24
0.20
28.9
6.50
X
26
0.12
17.8
4.00
X
28
0.08
11.1
2.50
X
30
0.05
6.7
1.50
X
35053
22
0.35
39.2
8.80
X
63819-0876
Yellow
24
0.20
29.4
6.60
X
26
0.12
19.6
4.40
X
28
0.08
9.8
2.20
X
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers available, actual crimp height measurements may very slightly. An
occasional, destructive, pull force test
should be performed to check hand tool
crimp. Pull Force value Must exceed the
Minimum pull force specifications listed.
OPERATION
CAUTION: Crimp only the Molex
terminals listed in the scope for this
tool. Do not crimp hardened objects
as damage can occur to the tool
frame and/or crimp dies.
Open the tool by squeezing the handles
together. At the end of the closing stroke,
the ratchet mechanism will release the
handles and the hand tool will spring open. See Figure 1.
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
RELEASE LOCATOR ’ f LOCATOR WIRE STOP IS PART PRE-STRIPPED Figures
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 4 of 8
Revision: D Revision Date: 09-16-15
Figure 5
TERMINAL
WIRE AGAINST THE
WIRE STOP
WIRE
WIRE STOP IS PART
OF THE LOCATOR
PRE-STRIPPED
WIRE
TERMINAL
RELEASE
LOCATOR BUTTON
TERMINAL
Figure 3
LOCATOR
PUSHED THRU
TOOLING
TERMINAL
LOCATOR
BUTTON
PUSHED IN
LOCATOR
Crimping Terminals
1. Select the desired terminal listed in the preceding charts and install the proper locator. See chart above and
locator replacement on page 5.
2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button
on the back of the hand tool to bring the locator forward through the tooling. See Figure 2.
3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the
wire gauge or terminal type markings on the hand tooling. See Figure 3.
4. Release the locator button, allowing the locator to return to the crimping position.
5. Close the tool handle until the first ratchet position engages. See Figure 4.
6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5.
7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release the handles to open the jaws.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
SQUEEZE MAKE SURE LOWER TABS JAWS OPEN TOOL'NG TOOLING M3 BHCS L Figures PUSH 0N
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 5 of 8
Revision: D Revision Date: 09-16-15
Figure 8
PUSH ON
HANDLE
JAWS OPEN
PULL OPEN
TOOLING
TOOLING
M3 BHCS
8. Remove the crimped terminal from the terminal locator by pulling
on the wire.
9. Visually inspect the crimped terminal for proper crimp location.
10. On some large O.D. wires, it may not be possible to insert the
wire with the tool partially closed. Those wires should be
inserted with the hand tool in the open position. Insert the wire
above the terminal in the punch and against the wire stop then
close the tool. See Figure 6.
Locator Replacement
See the parts list on the last page of this document
for the proper locator order number. Follow the
steps below to replace the locator.
1. Open the crimp hand tool.
2. Squeeze gently on the lower area shown in
Figure 7A with your thumb and index finger. The
lower tabs of the locator should disengage from
the hand tool.
3. Lift and pull away from the hand tool. The top
locator hooks should slip out of the top slots
easily. See Figure 7A.
4. To reinstall the new locator, make sure the hand
tool is in the open position.
5. Press the red insert down as far as it will go as
shown in Figure 7B.
6. Holding onto the lower part of the locator with
your thumb and index finger, insert the locators
top hooks (2) into the hand tool top slots.
7. Rotate the locator down and press the lower tabs
into the two bottom slots of the hand tool. To
secure the locator into place, the lower tabs must
snap into place on the hand tool frame.
Right or Left Hand Operation
This hand tool has an added feature that can be
converted from a right handed application to a left
handed application. It is necessary to reverse the
tooling if using the left handed application along with
the locator. Follow the steps below:
1. The locator must be removed before reversing the
tooling.
SQUEEZE
HERE
SQUEEZE
HERE
LOCATOR
Figure 7A
TOP HOOKS
TOP SLOTS OF
HANDTOOL
LOWER TABS
MAKE SURE
CENTER OF LOCATOR
IS IN THE
DOWN POSITION
Figure 7B
TERMINAL
Figure 6
WIRE
WIRE
STOP
Figure 9 LUBRICATION POINTS Figure 10 RATCHET RELEASE ' L
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 6 of 8
Revision: D Revision Date: 09-16-15
2. Remove the M3 BHCS which is holding the upper
tooling.
3. Flip the upper tooling to the opposite side and replace
the M3 BHCS. Make sure the small markings on the
front and back of the hand tool frame match up and
are on the outside of the hand tool frame. See Figure
8 and 9.
4. Do the same thing with the lower tooling and tighten
the M3 screws. Be sure the small markings line up.
5. Reinstall the locator by following the Instructions in the locator replacement section.
Maintenance
It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft,
lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a
thin coat of high quality machine oil. Do not oil excessively. The tool was
engineered for durability but like any other equipment it needs cleaning and
lubrication for a maximum service life of trouble free crimping. Light oil
(such as 30 weight automotive oil) used at the oil points, every 5,000 crimps
or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position,
Do Not force the handles open or closed. The tool will open easily by
pressing up on the ratchet release lever in the movable handle. See Figure
11.
How to Adjust Tool Preload (See Figure 12)
This hand tool is factory preset to 25-45 LBS. preload. It may be necessary
over the life of the tool to adjust tool handle preload force. Listed below are
the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions:
1. Hold the hand tool in the palm of your hand as shown in Figure 12. Using the index finger squeeze the link
towards the top of the hand tool frame. This will release the preload adjustment wheel.
2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher.
To decrease handle force rotate the setting wheel clockwise (CW).
3. Release the link to lock the setting wheel in place.
4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.
LUBRICATION POINTS
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
5,000 CRIMPS)
Figure 10
RATCHET RELEASE
LEVER
Figure 11
MATCH
UP MARKS
FRONT
BACK
Figure 9
SQUEEZE HOLD THE HAND RATCH ET SETTING CAUTIONS:
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 7 of 8
Revision: D Revision Date: 09-16-15
Figure 12
SQUEEZE
THE LINK IN
THE HANDLE
HOLD THE HAND
TOOL IN POSITION
SETTING
WHEEL
RATCHET
RELEASE LEVER
Warranty
This tool is for electrical terminal crimping
purposes only. This tool is made of the
best quality materials. All vital
components are long life tested. All tools
are warranted to be free of manufacturing
defects for a period of 30 days. Should
such a defect occur, we will repair or
exchange the tool free of charge. This
repair or exchange will not be applicable
to altered, misused, or damaged tools.
This tool is designed for hand use only.
Any clamping, fixturing, or use of handle
extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify
hand tools.
This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more
information on pull testing.
If the tool does not meet minimum pull force values, handle preload should be increased and the pull test
rerun, (See How to Adjust Preload).
When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
Item Number Order Number Description Quantity REF 63819—0800 Hand Crimp Tool Figure 13 1 63819—0875 Locator Assembly (Red) 1 1 63819—0876 Locator Assembly (Yellow) 1 2 63810-0104 Spring, Return 1 3 63810-0105 Spring, Ratchet 1 RATCHET
Hand Crimp Tool For .062” Pin and Socket, SPOX™ and KK® High Pressure Crimp Terminals
Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 8 of 8
Revision: D Revision Date: 09-16-15
RATCHET
RELEASE LEVER
2
Figure 13
1
3
PARTS LIST
Item Number
Order Number
Description
Quantity
REF
63819-0800
Hand Crimp Tool
Figure 13
1
63819-0875
Locator Assembly (Red)
1
1
63819-0876
Locator Assembly (Yellow)
1
2
63810-0104
Spring, Return
1
3
63810-0105
Spring, Ratchet
1
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