Amphenol SGX Sensortech 的 IR1 Single Gas Series 规格书

sake“: \ SENSORTECH IR1 Single Gas Series Datasheet @E
___________________________________________________________________________________________
Whilst SGX has taken care to ensure the accuracy of the information contained herein it accepts no responsibility for the consequences of any use thereof and also
reserves the right to change the specification of goods without notice. SGX accepts no liability beyond the set out in its standard conditions of sale in respect of
infringement of third party patents arising from the use of SGX products in accordance with information contained herein.
In case of modification of the product, SGX disclaims all liability.
SGX Europe sp .z o.o. Poland REGON: 362332227 DS-0247, Issue 2, 28-Sep-2016, Page 1
SGX Europe Sp. z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
IR1 Single Gas Series Datasheet
Infrared Single Gas Sensor for Hazardous Environments
(Portable and Fixed Systems)
The SGX infrared sensors use the proven Non-Dispersive
Infrared (NDIR) principle to detect and monitor the presence
of gases. With an infrared source and specific filtering on the
pyroelectric detectors mounted inside the optical/gas cavity,
individual gases or types of gas can be identified and their
concentrations determined.
These sensors are suitable for reliable monitoring of gas
levels in general safety applications where the sensor size is
restricted and require a flameproof enclosure for hazardous
environments.
APPLICATIONS
Oil & Gas
Petrochemical
Biogas
Wastewater
Utilities
Steelworks
Confined Space Entry
Indoor Air Quality
FEATURES
For detection of the following gases:
o Carbon Dioxide (IR11 Series),
o Hydrocarbons (IR12 series, IR13 series)
o Acetylene (IR14 series)
Gas concentration ranges:
o 0 - 5% Carbon Dioxide
(also suitable for 0 to 0.5%v/v)
o 0 - 100% Carbon Dioxide
(also suitable for 0 to 10%)
o 0 - 100%v/v Hydrocarbons
(also suitable for 0 to 100%LEL)
o 0 - 100%v/v Acetylene
(also suitable for 0 to 100%LEL)
16.6mm or 19.0mm sensor heights available
Embedded temperature sensor in some versions for
improved temperature compensation
Shock-resistant IR Source version available on certain
types
Diffused gas sampling via mesh
Low power
Reference channel for self-compensation
Special gold plated optical gas cavity for stable signal
levels
Operational in varying temperature, pressure and
humidity
Fast response
Rugged stainless steel construction
No moving parts
Immunity from ‘poisoning’
Reliable fail-safe operation
Certified: ATEX, IECEx, CSA and UL
OPERATION
To operate, the sensors must be interfaced to a suitable
circuit for power supply, output amplification and signal
processing. Sensor outputs require linearisation and
compensation for ambient temperature variation using
algorithms in the system firmware. This is necessary for
sensors to meet their full performance specification. An
embedded temperature sensor facilitates this compensation
on certain types. Further compensation for pressure changes
can also be made in an algorithm, provided there is a
suitable input from a pressure sensor.
A set of Application Notes is available from the SGX
Sensortech Ltd website, to explain more about NDIR gas
sensing and provide advice for the end-user on interfacing
the sensors and processing signals.
TECHNICAL SPECIFICATION
Mechanical
Dimensions
See Outlines
Body material
Stainless Steel
Approximate Weight
30g
Environmental
Ambient temperature range
for operation:
storage:
-20°C to +55°C
-20°C to +55°C
Operational pressure range
30kPa to 130kPa
Humidity range for operation
and storage
0 to 95% RH
(Non-condensing)
Electrical
DC supply to detectors
3V to 5V
Typical power
180mW @ 5V
IR Source Supply
(Recommended)
+5V, 60mA
(Square Wave at 4Hz, 50% duty cycle)
lm\\\\ SGXN‘ SENSORTECH \ \ \ <\ \="" xxxxx="" \="" \="" \="" \="" \="" el="" \="" \="" \=""><\ \="" xxxxxx="" \="" \=""><\><\ \="" \="" \="" \="" \="" \="">
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 2
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
CONFIGURATIONS
Sensor
Type **
Gas
Concentration Range *
IR Source
Sensor Height
Internal Temperature
Sensor
Qty
of
Pins
Highest
Lowest
Standard
Rugged
16.6mm
19mm
Thermistor
LM60
None
IR11BD
Carbon Dioxide
0 to 5%
0 to 0.5%
6
IR11EJ
7
IR11EM
7
IR11GJ
7
IR11GM
7
IR11GM_1
7
IR11BR
0 to 100%
0 to 10%
7
IR12BD
Methane /
Hydrocarbons
0 to 100%
0 to 100%LEL
6
IR12EJ
7
IR12EM
7
IR12GJ
7
IR12GM
7
IR12GM_1
7
IR13BD
6
IR14BD
Acetylene
0 to 100%
0 to 2.5%
6
* The Highest Concentration Range is the highest range the sensor is suitable. The Lowest Concentration Range is the lowest range the sensor is
suitable. The use of the sensor beyond these ranges will affect the sensor’s performance.
** All sensors use temperature compensated pyroelectric detectors except for IR1nBD variants which are uncompensated. This refers to a change in
the DC voltage output only. Further temperature compensation is required for all sensor variants.
HANDLING PRECAUTIONS
1. Do not allow sensors to fall on the floor. This could cause IR Source filament breakage, damage to the pins and the gas
entrance aperture.
2. Do not apply mechanical force against the gas entrance aperture.
3. Do not immerse sensors in water or other fluids.
4. Protect the gas entrance aperture against dust ingress and sprayed materials.
5. Anti-static handling precautions must be taken.
SGXN‘ SENSORTECH (302 (302 002 CH4 CH» CH4 0sz
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 3
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
PERFORMANCE
For test purposes, all data taken using the following conditions:
- Performance as tested in the SGX IR-EK2 Evaluation Kit directly after calibration.
- SGX linearisation and temperature compensation algorithms applied; see Infrared Sensor Application Notes.
- IR Source Voltage 5V, square wave, at 4 Hz and 50% duty cycle. Running the IR Source at 3V will decrease performance due
to lower output signals.
- Ambient temperature (20°C) and pressure (101 kPa).
- All gases diluted in dry nitrogen.
- Performance for the Hydrocarbons refers to Methane only. Most other hydrocarbons will have an improved performance.
- Performance data is the same for the supported IR Source variants (“_1” variants).
- Refer to Application Notes for more information.
Sensor type
IR11BD
IR11xJ,
IR11xM
IR11BR
IR12BD
IR12xJ,
IR12xM
IR13BD
IR14BD
Gas
Carbon Dioxide
Methane / Hydrocarbons (5)
Acetylene
Concentration Range
Refer to Configurations Table
Warm-up Times
<20 sec to operate
<60 sec for Zero ±1% of Full Scale,
<30 min to full specification at 20 C
Maximum Response Time (T90) (1)
20 sec
Peak-to-Peak Outputs (in N2) (2)
Active (mV):
Reference (mV):
9 to 27
15 to 42
12 to 36
9 to 29
15 to 50
6 to 22
9 to 43
15 to 42
22 to 65
9 to 29
20 to 60
15 to 42
9 to 29
15 to 42
Sensitivity to Standard Test Gas (2) (3)
Minimum Absorbance:
Maximum Absorbance:
0.25
0.60
0.10
0.30
0.06
0.12
0.07
0.15
0.07
0.15
0.07
0.15
0.08
0.12
Typical Sensitivity for Gas Range (3)
Refer to Fractional Absorbance Curves
Minimum Detection Level (4)
2ppm
CO2
5ppm
CO2
50ppm
CO2
50ppm
CH4
30ppm
CH4
30ppm
CH4
50ppm
C2H2
Maximum deviation from linearity (±) (6)
0 to 0.5%v/v Range:
0 to 2%v/v Range:
0 to 2.5%v/v Range:
0 to 5%v/v Range:
0 to 10%v/v Range:
0 to 100%v/v Range:
0.01%v/v
0.05%v/v
-------
0.10%v/v
-------
-------
0.02%v/v
0.10%v/v
-------
0.20%v/v
-------
-------
-------
-------
-------
-------
0.20%v/v
3%v/v
-------
-------
-------
0.15%v/v
-------
5%v/v
-------
-------
-------
0.15%v/v
-------
5%v/v
-------
-------
-------
0.15%v/v
-------
5%v/v
-------
-------
0.10%v/v
-------
-------
5%v/v
Temperature Variation (±ppm/C) (7)
Zero and Concentration Range Maximum
(-20C to +55C)
Zero:
0.5%v/v:
2%v/v:
2.5%v/v:
5%v/v:
10%v/v:
100%v/v:
10
25
100
-------
250
-------
-------
15
30
125
-------
300
-------
-------
10
-------
-------
-------
-------
500
2500
25
-------
-------
-------
200
-------
2000
25
-------
-------
-------
200
-------
2000
20
-------
-------
-------
150
-------
1500
25
-------
-------
150
-------
-------
2000
Short Term Stability (±) (8):
Zero:
0.5%v/v:
2%v/v:
2.5%v/v:
5%v/v:
10%v/v:
100%v/v:
5 ppm
0.01%v/v
0.05%v/v
-------
0.10%v/v
-------
-------
10 ppm
0.01%v/v
0.05%v/v
-------
0.15%v/v
-------
-------
20 ppm
-------
-------
-------
-------
0.1%v/v
1%v/v
0.01%v/v
-------
-------
-------
0.08%v/v
-------
2%v/v
0.01%v/v
-------
-------
-------
0.08%v/v
-------
2%v/v
0.01%v/v
-------
-------
-------
0.08%v/v
-------
2%v/v
0.01%v/v
-------
-------
0.10%v/v
-------
-------
5%v/v
SGX SENSORTEC H N ”In Absuhnu fin mummy-“hm mm _._.mw 4mm __.mm x) ”m...“ n7 +mum~ +quu +wnxm n m (11“:anle Mar Emu 3015 m m w an Gas Konoenuahon [aw/v! EU +mmx +w11s: 2 : s a m as wncsnmlion mm
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 4
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
Sensor type
IR11BD
IR11xJ,
IR11xM
IR11BR
IR12BD
IR12xJ,
IR12xM
IR13BD
IR14BD
Humidity Response (+) (9)
Zero:
0.5%v/v:
2%v/v:
2.5%v/v:
5%v/v:
10%v/v:
100%v/v:
Negligible
0.10%v/v
-------
-------
-------
0.25%v/v
-------
2%v/v
0.10%v/v
-------
-------
-------
0.25%v/v
-------
2%v/v
0.15%v/v
-------
-------
-------
0.30%v/v
-------
2%v/v
0.20%v/v
-------
-------
0.50%v/v
-------
-------
4%v/v
Pressure Effects (10)
Sensors shall meet specification within a ±5% change in ambient pressure from
the ambient pressure during calibration
MTBF (IR Source only)
>10 years for 5 V operation, >20 years for 3 V operation
Vibration
Conforms to EN 60079-29-1
Ingress Protection
Requires extra protection depending on application
(1) Based upon an immediate step change in concentration at the aperature of the sensor.
(2) Production Test Limits, using standard test gases of Dry Nitrogen, 2%v/v Carbon Dioxide, 5%v/v Methane and 1.15%v/v Acetylene, where
appropriate.
(3) A 0.30 absorbance is equivalent to a 30% decrease in the Active peak-to-peak output.
(4) The minimum detection level is the smallest detectable change in concentration based upon a 2 sigma variantion. The best detectable change
occurs at 0% gas concentration due to the non-linear output of the detector (see Fractional Absorbance Curves).
(5) Performance for most hydrocarbons will be better than for methane for equiavlent concentrations, as methane is one of the lower sensitive gases
compared to other hydocarbons.
(6) After linearisation using the recommended method of linearisation and based upon a calibration gas with a concentration >75% of the full-scale.
(7) Using average Alpha and Beta coefficients based upon test data from the instrument in which the sensor is being tested. Refer to Application
Notes for information on calculating Alpha and Beta coefficients. Accuracy can be improved by measuring each sensor over temperature to define
specific Alpha or Alpha & Beta coefficients.
(8) After sensor stabilisation and over a period of 8 hours.
(9) Difference in response when changed from 0 %RH to 90 %RH.
(10) Sensors can be used over a greater ambient pressure using pressure compensation of the concentration. An external pressure sensor will be
requred for this.
FRACTIONAL ABSORBANCE CURVES
These show the typical sensitivity versus concentration before linearisation for the range of gases. For further explanation, refer
to the Infrared Sensor Application Notes.
Primary Target Gases
IR11BD
IR11EJ
IR11EM
IR11GJ
IR11GM
IR11GM_1
0 - 5%
Carbon Dioxide
IR11BD
IR11EJ
IR11EM
IR11GJ
IR11GM
IR11GM_1
0 - 0.5%
Carbon Dioxide
IR11BR
0 - 100%
Carbon Dioxide
IR11BR
0 - 10%
Carbon Dioxide
sex» SENSORTECH ’ I l lw‘ usu I,aau E emu Z ‘azu um am a 20 44) m an we (in Cmunlnn‘un (MM + man + mm + \RflxMU] —m13an on 012 am +IMIED +mm m x 0m —.— 12 mm _.man 002 am a 1 2 3 a s an ammum (mm 8 ”an..." R a m mu m 15 060 015 a 1a 050 . a 11 ~ = = aw a m é 0 DE a ‘7 3" ‘ +wan ( «mm a “5 (7 2n n m 0 DZ K? m a m om 0 L75 1 15 z 15 n 10 w 50 an m fias Kunmmlran mm mmmmm (MM 0 as 045 a w No a 35 o )5 .. a m ., o m a 015 +mm : ms +mzan gm WM gm WM ‘ a 15 +mmMLn ‘ 0 IS +m12xMUI am _—mzao om __mBBD a as 005 0 m can u as 1 u z 15 a a .74 A75 12 1e 1 24 m, (annulmhm [mm Glx mwm mm a m o 13 a 35 o Is a m o u g a 15 g o n +mzan om +Mzan a 10 g WM W W ( a ‘5 +‘R12XML11 ( has +‘R111MLfl ”m _—maan DOA ——\MXBD 0 D5 A7 02 a no can 0 02 m M n 15 n a as 11 u u z 5., (mum-Ilium 1mm Gummmflnn mm a m a m a m? a m E “ °° +mzao gum +mzu ‘ a m m +mzxmm a n1 ——mzan a m a no 0 u a us a 9 . 2 . s an con-munch (xv/VI
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 5
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 100%
Methane
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 5%
Methane
IR14BD
0 - 2.5%
Acetylene
IR14BD
0 - 100%
Acetylene
Other Target Gases
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 3%
Ethane
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 2.4%
Propane
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 1.8%
Butane
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 3%
Ethylene
IR12BD
IR12EJ
IR12EM
IR12GJ
IR12GM
IR12GM_1
IR13BD
0 - 1.5%
Benzene
sENsoRTECH (SE; 3 O Ex
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 6
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
CERTIFICATIONS
CSA
The Canadian Standards Association has issued a component certification for the
IR1xxxx Series as an Explosion Proof Enclosure for use in Class I hazardous locations.
It has satisfied the requirements of CSA standard C22.2 No. 30-M 1986. Certificate No.
2589677.
UL
Underwriters Laboratories Inc. recognises the IR1xxxx Series as a component for use in
intrinsically safe apparatus in Class 1, Division 1, Groups A, B, C and D hazardous
locations. It has satisfied the requirements of UL 913, 7th edition. File E186043.
ATEX
IECEX
EC Type-Examination
Certificate Numbers:
ATEX: Sira 99ATEX1121U
IECEx: IECEx SIR 04.0031U
Issued by:
Sira Test & Certification Service
Rake Lane
Eccleston
Chester, CH4 9JN, UK
Have been assessed to
the following harmonized
standards:
EN 60079-0:2012 & IEC 60079-0:2011 (Ed. 6)
Electrical apparatus for explosive gas atmospheres
General requirements
IEC 60079-1:2014 (Ed. 7)
Electrical apparatus for explosive gas atmospheres
Flameproof enclosures “d”
Product Marking:
ATEX:
II 2G Ex db IIC Gb
IECEx:
Ex db IIC Gb
Ta -20˚C to +55˚C,
Pi: 2.5 W
INSTRUCTIONS SPECIFIC TO HAZARDOUS AREA INSTALLATIONS
(Ref: EU ATEX Directive 2014/34/EU)
1. The IR1xxx Series Gas Sensing Heads are component-approved only and may not be used as stand-alone items in a
hazardous area without further protection.
2. The IR1xxx Series Gas Sensing Heads shall be protected in service. The Sensing Head shall be mounted in a protective
enclosure such that an impact of 7 J in accordance with IEC 60079-0:2007 clause 26.4.2 from any direction shall not cause
the impact head to make contact with the Sensing Head.
3. The thermal resistance of the IR1xxx Series Gas Sensing Heads does not exceed 25 K/W. This shall be taken into account
when considering its surface temperature and the temperature classification of the equipment into which it is to be
incorporated. Tests indicated that an internal ignition raises the temperature of the mesh by a further 4.2 K (including a 1.2
safety factor).
4. The IR1xxx Series Gas Sensing Heads have not been assessed as a safety device (EHSR 1.5).
5. There are no user-serviceable parts in the component.
6. The end-user/installer shall be aware that the certification of the IR1xxx Series Gas Sensing Heads relies on the following
materials used in its construction, which are suitable for most common applications:
Enclosure .................................. Stainless steel
Mesh ......................................... Stainless steel
Bushing ..................................... Epoxy resin
In accordance with the Note in EN60079-0:2006 clause 6.1, the end-user/installer shall inform the manufacturer of any
adverse conditions that the IR1xxx Series Gas Sensing Heads may encounter. This is to ensure that the IR1xxx Series Gas
Sensing Heads are not subjected to conditions that may cause degradation of these materials.
7. The IR1xxx Series Gas Sensing Head is only certified for use in ambient temperatures between 20°C and +55C and
should not be used outside this range.
8. The maximum input power of the IR1xxx Series Gas Sensing Head shall not exceed 2.5 W.
9. The IR1xxx Series products shall be installed/used in accordance with the following restrictions:
Reference
Safety Description when used in an IS Circuit
IR Source
Detector
IR Source + Detector
IR1nBD
Ui = 7.2 V, Ci = 0, Li = 0
Ui = 10 V, Ci = 0, Li = 0
Pi = 2.5W
IR1nBR
Ui = 7.2 V, Ci = 0, Li = 0
Ui = 10 V, Ci = 0, Li = 0
Pi = 2.5W
IR1nEx, IR1nGx
Not IS
10. The IR1xxx Series Gas Sensing Heads are dust-proof (IP5x) but offers no protection against the ingress of water. Where
protection in excess of IP50 is required, the apparatus into which the IR1xxx Series Head is installed shall provide the
necessary ingress protection (for example by fitting an external semi-permeable membrane).
sex SENSORTECH mm mm A V CMAMFER 02 x 45" 13211.0 {EXCLUDWG LABEL) In! 5.0 r47 4. s a. 5 SEE NOTE 2 ‘ * gm; j )4 gm 1 ans \ CHAMFER 02 x46” 20.0 ‘0‘!) (Exauume LABEu
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 7
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
OUTLINE
(All dimensions in millimetres; dimensions without limits are nominal)
6-Pin Devices (See Configuration Table)
7-Pin Devices (See Configuration Table)
Connections
Pin
Connection
1
+V DC detector input
2
IR Source
3
IR Source return
4
Active detector output
5
Reference detector output
6
0 V input
7
Temperature sensor: Thermistor (code E); LM60 (code G) (7-Pin Devices Only)
Outline Notes
1. Body dimensional tolerances 0.1 mm. Pin dimensional tolerances as indicated.
2. For code J devices, this length is 19.0 mm; for code M devices it is 16.6 mm.
3. IR1xxx Series sensors are designed to press-fit into PCB sockets. The end-user should choose a socket to accommodate
the full sensor pin length. This will ensure a stable mechanical location as well as good electrical contact. SGX Sensortech
Ltd recommend the Wearns Cambion type 450-1813-01-03-00 single-pole solder mount socket with through hole, or a
suitable equivalent.
SENSORTECH fl18mm PTFE Membrane PP mesh G13mm Adhesive
© SGX Sensortech 2016 Document subject to disclaimer on page 1 DS-0247, Issue 2, 28-Sep-2016, Page 8
SGX Europe Sp. Z o.o.
Building 11
Ligocka St. 103,
40-568 Katowice,
Poland
T: +48 (0) 32 438 4778
E: sales.is@sgxsensortech.com
www.sgxsensortech.com
ACCESSORIES
Dust Membrane (DPP702964BA)
Material
PTFE
Air Flow
≥6.8 l/hr/cm2 (∆p 10mbar)
Water Intrusion Pressure
≥210 mbar
Laminated PTFE Thickness
0.28 mm (nominal)
Adhesive Thickness
0.19 mm (nominal)
Typical Pore Size
5 µm