Omron Automation and Safety 的 ZN-PD-S 规格书

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New
Production-Environmental
Sensing Series
Air Particle Sensor
The First
Cost Effective and Wide range measurement size
(From Particle to Dust)
Optimized Quality Management
with Real-time Particle
Monitoring System
Particle measurement type
( 0.3µm to 1µm)
Dust measurement type
( 5µm to 50µm)
ZN-PD-S
Measurement method
Model
Item
ItemAppearance Measured particle diameter Model
Particle measurement type
ZN-PD03-S
Dust measurement type
ZN-PD50-S
0.3, 0.5, or 1.0 µm min.
5µm(10µm), 20µm(30µm), 50µm min.(See note 1.)
0 to 100,000particles/cf 0 to 50,000particles/cf
Operating: 0 to 35˚C Operating: 0 to 40˚C
Air-intake tube(Tubing ID : Φ10mm, Length 1m)×1
Air filter ×1
2.8Litter/min 6.0Litter/min
Light source
Measured particle diameter
Particle concentration
Sample flow rate
Power supply voltage
Current consumption
Status outputs(2 outputs)
System error status output
Trigger Input
Communication interface
Indicators
Measure Mode
Ambient temperature range
Ambient humidity range
Insulation resistance
Withstand voltage
Vibration resistance
Materials
Degree of protection
Installation method
Weight (Packed state)
Accessories
90° sideways light-scattering method
Semiconductor laser
DC19V (See note 2.)
1A MAX
Photo coupler output
(Status outputs linked with clean levels)
Clean Levels:4levels(adjustable)
7-segment main display (red/6digits):Count value
(Selectable particles/cf, particles/Litter, counts of particles per measurement time)
7-segment sub-display(green/6 digits):Selected particle diameter
Photo coupler input
Ethernet twisted-pair cable connector (TCP/IP)
Real-time mode (by second)/Cycle mode(by set cycle)/Trigger mode(by trigger)
Storage : -15 to 50˚C (with no icing or condensation)
Operating and storage: 35% to 85% (with no icing or condensation)
20 MΩ min. at 500 VDC
1,000 VAC, 50/60 Hz for 1 min
110 to 55 Hz, 0.3-mm double amplitude, 50 min
ABS
DIN track mount / Self standing
Approx.1.7kg
Instruction Sheet, AC adapter
Sensor
Ordering Information
Dimensions
Specifications
IP20
Note 1. ( ) is selectable.
Note 2. Must be used with specified AC adapter.
System Requirements OS: Windows XP, Windows Vista
CPU: Compatible with Intel processors, 1GHz or higher
Memory:1GB or more (2GB or more recommended)
Air Particle Sensor
Dust measurement type
Air Particle Sensor
Particle measurement type
5µm(10µm), 20µm(30µm),
50µm min.
( )is selectable.
0.3, 0.5, or 1.0 µm min. ZN-PD03-S
ZN-PD03-S ZN-PD50-S
ZN-PD50-S
Appearance Item Model
PC Software
Wave Inspire ES ZN-SW11-S
ItemAppearance Model
Accessories(Order Separately)
Change filter set for
Dust measurement type
Exhaust tube(4m)
Exhaust tube(8m)
Filter for cleaning
Change filter set for
Particle measurement type ZN9-PF1-S
ZN9-PF2-S
ZN9-PT4-S
ZN9-PT8-S
ZN9-PC1-S
Authorized Distributor:
In the interest of product improvement,
specifications are subject to change without notice.
Cat. No. E397-E1-01(WEB1)OMRON Industrial Automation Global: www.ia.omron.com
Printed in Japan
(0709) (KW)
OMRON Corporation
Industrial Automation Company
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen,
Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark, Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
Sensing Devices Division H.Q.
Growth Industry Promotion Dept.
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81) 75-344-7211/Fax: (81) 75-344-7107
© OMRON Corporation 2008 All Rights Reserved.
(Unit:mm) (Unit:mm)
Air intake
Air outlet (diameter=10)
Air intake
(diameter=10)
LAN port
30
120
90.7
68 26
10.7
85.7
61
(30.7)
(14)
85
120 90.7
68 26
10.7
85.7
61
(30.7)
(14)
85
30.7
30
Φ57.9
30.7
18110
7.4
110 43.3
7.4
Air outlet (diameter=10)
Input/output
terminals
AC adaptor
terminal
LAN port
Input/output
terminals
AC adaptor
terminal
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Ambient Dust
Real-time Monitoring
Dust measurement type
Model ZN-PD50-S
Foreign matter in the production environment can affect the quality of finished products.
Perhaps your production environment is affected by dust? The largest form of particles,
typically carried by human operators and generated by machinery.
The ZN-PD50-S Particle Sensor (Dust measurement type) provides the most simple
and effective solution yet for monitoring dust levels.
Thinking of upgrading from manual fixed-point particle measurement in your clean
environment to a continuous monitoring solution?
The ZN-PD03-S Particle Sensor (Particle Type) provides continuous high-precision
monitoring at a very low set-up cost.
It is ideal for traceability and fault analysis and substantially reduces labor expenses.
Industry First
Trap Box
Optimized Quality
Management with
Two valuable
Models!
Multi-point continuous monitoring in clean room
Examples of use
Particle measurement type
Model ZN-PD03-S
Simultaneous real-time sensing
Trend monitoring of manufacturing equipment
Trend monitoring in cell manufacturing production line
Examples of use
Dust monitoring on paint process
Dust Catcher feature to
identify dust sources
Measure dust levels and identify dust
sources with a single unit
Double-sided tape on the pull-out Trap Box
captures dust particles. The dust can then be
analyzed under a microscope to determine
the source.
ALL NEW
Efficient measurement of
falling dust
The combination of a powerful fan and
a funnel-shaped air intake efficiently
captures falling dust. A built-in filter
prevents large dust particles from
entering the system and causing
internal blockages. The filter is simple
to replace.
The Particle Sensor generates air flow of 2.83 liters per minute through a combination of
fully rectified internal design and high-suction fan. Measurement accuracy is close to
that of a particle counter, thanks to Omron laser-optic design technology as used in
high-precision displacement sensors.
Measurement accuracy to rival a particle counter?
The maintenance workload is reduced substantially
through a combination of long-lasting fan construc-
tion and intermittent laser mode designed to
prolong the life span of the laser. Maintenance
costs are also much lower since the Particle Sensor
does not need an external pump which tends to
require frequent replacement.
Low-maintenance design
for continuous measurement
Measurement data is used for trend analysis and
early detection of problems
Connects readily to Ethernet hub for
networking with computers
Supports trigger input as well as two-stage alarm and
error outputs.Can be configured to begin measurement
as required in response to trigger input and to generate
alarms in accordance with monitoring levels.
Computer
or
PLC
EtherNet hub
0.3µm 0.5µm 1.0µm
Simultaneous real-time sensing
20(30)µm 50µm
Filter
Top
In Class
Visual representation of particle volumes makes
it easier to identify trends for faster analysis!
Also handles time-consuming tasks such as
data storage and collation.
Real-time analysis of
measurement data
Diagram layout of equipment
and measuring devices
Pop-up windows provide immediate notification of
alarms to enable a rapid response.
Shows hourly and daily trends at a glance-ideal
for early detection of problems.
Convert selected data to
Excel format
Production-Environments Visualizer (PC software)
LAN
Recommended: SYSMAC CS/CJ series
Ethernet unit (Omron)
Connect to PLC to create an independent
low-energy system tailored to the
production environment.
LAN Port
Model ZN-SW11-S
Option
5(10)µm
Intake air is irradiated with laser light
and the level of scattered light from
particles is measured.
Select required log data and convert to CSV file
format. Direct import into Excel file format is also
available.
Typical air cleanliness readings from different types
of measuring devices
600
500
400
300
200
100
0
0:100:00 0:300:20 0:500:40 1:101:00
Time (hr:min)
Measured value (particles/cF)
ZN-PD-S Particle counter
Conventional particle sensor
Cleanliness levels varied in a CLASS 100 (approx.) environment
using FFU air flow control.
Particle sensor measurements taken via scaling.
ZN-PD-S detects fluctuations
in cleanliness even in very
clean environments
Particle/contamination
Real-time Monitoring
Combines high-precision measurement
with continuous monitoring
Input/output
terminals
Scalable to particle diameter size
Max./min./average values
Pop-up alarm window
Two display modes