Analog Devices Inc./Maxim Integrated 的 QBL5704 Manual 规格书

A TRINAMIC MOTION CONTROL hltg:llwww,lvi na m incom
QMot QBL5704 family
Manual
V1.03
2010-NOV-03
Trinamic Motion Control GmbH & Co. KG
Sternstraße 67
D 20357 Hamburg, Germany
http://www.trinamic.com
QBL5704 Manual (V1.03 / 2010NOV-03) 2
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
Table of contents
1 Life support policy ....................................................................................................................................................... 3
2 Features........................................................................................................................................................................... 4
3 Order codes .................................................................................................................................................................... 5
4 Mechanical dimensions .............................................................................................................................................. 6
4.1 Dimensions ........................................................................................................................................................... 6
4.2 Leadwire configuration ..................................................................................................................................... 7
5 Torque figures ............................................................................................................................................................... 8
5.1 Motor QBL5704-94-04-032.................................................................................................................................. 8
5.2 Motor QBL5704-116-04-042 ............................................................................................................................... 9
6 Motor sizing ................................................................................................................................................................. 10
6.1 Peak torque requirement ................................................................................................................................ 10
6.2 RMS torque requirement ................................................................................................................................. 10
6.3 Motor velocity .................................................................................................................................................... 11
7 Revision history .......................................................................................................................................................... 12
7.1 Document revision ........................................................................................................................................... 12
List of figures
Figure 4.1: Dimensions (all values in mm, hx describe drilling tolerance) ......................................................... 6
Figure 5.1: QBL5704-94-04-032 velocity vs. torque characteristics .......................................................................... 8
Figure 5.2: QBL5704-116-04-042 velocity vs. torque characteristics ........................................................................ 9
Figure 6.1: Trapezoidal move and triangular move .................................................................................................. 11
List of tables
Table 2.1: Motor technical data ......................................................................................................................................... 4
Table 3.1: Order codes ......................................................................................................................................................... 5
Table 4.1: Leadwire configuration .................................................................................................................................... 7
Table 7.1: Document revision .......................................................................................................................................... 12
QBL5704 Manual (V1.03 / 2010NOV-03) 3
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
1 Life support policy
TRINAMIC Motion Control GmbH & Co. KG does not
authorize or warrant any of its products for use in life
support systems, without the specific written consent
of TRINAMIC Motion Control GmbH & Co. KG.
Life support systems are equipment intended to
support or sustain life, and whose failure to perform,
when properly used in accordance with instructions
provided, can be reasonably expected to result in
personal injury or death.
© TRINAMIC Motion Control GmbH & Co. KG 2010
Information given in this data sheet is believed to be
accurate and reliable. However neither responsibility
is assumed for the consequences of its use nor for
any infringement of patents or other rights of third
parties, which may result from its use.
Specifications are subject to change without notice.
No. of Phase 3 3 Rated Voltage V 36 35 Rated Speed RPM 4000 4000 Rated Torque Nm 0.32 0.42 Torque Constant leA 0.063 0.063 Line to Llne Resistance Ohm 0.45 0.35 Max Peak Current A 16.5 20.5 Length (LMAX) mm 94 116 Weight (Mass) kg 1 1,25
QBL5704 Manual (V1.03 / 2010NOV-03) 4
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
2 Features
QMOT BLDC motors are quality motors for universal use. They feature a long life due to ball bearings
and no wearing out parts. These BLDC motors give a good fit to the TRINAMIC family of medium and
high current BLDC motor modules.
Main characteristics:
Hall Effect Angle: 120° electric angle
Shaft run out: 0,025 mm
Insulation Class: B
Radial Play: 0,02 mm 450G load
Max Radial Force: 75N (10mm from flange)
Max Axial Force: 15N
Dielectric Strength: 500 VDC For One Minute
Insulation Resistance: 100M Ohm min. 500VDC
Recommended Ambient Temp.: -20 to +40°C
Bearing: Brushless motors fitted with ball bearings
Specifications
QBL 5704
-94-04-032
-116-04-042
No. of Pole
4
4
No. of Phase
3
3
Rated Voltage
V
36
36
Rated Phase Current
A
5.08
6.67
Rated Speed
RPM
4000
4000
Rated Torque
Nm
0.32
0.42
Max Peak Torque
Nm
0.98
1.3
Torque Constant
Nm/A
0.063
0.063
Line to Line Resistance
Ohm
0.45
0.35
Line to Line Inductance
mH
1.4
1
Max Peak Current
A
16.5
20.5
Length (LMAX)
mm
94
116
Rotor Inertia
kgm² x 10-6
17,3
23
Weight (Mass)
kg
1
1,25
Table 2.1: Motor technical data
QBL57OA'94'OA'032 QMot BLDC motor 57 mm, 4000RPM, 0.32Nm S7XS7X9A QBLS70A'116704'OAZ QMot BLDC motor 57 mm, 4000RPM, 0.42Nm 57 X 57X 116
QBL5704 Manual (V1.03 / 2010NOV-03) 5
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
3 Order codes
Order code
Dimensions (mm)
QBL5704-94-04-032
57 x 57 x 94
QBL5704-116-04-042
57 x 57 x 116
Table 3.1: Order codes
QBL5704 Manual (V1.03 / 2010NOV-03) 6
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
4 Mechanical dimensions
4.1 Dimensions
46
2xM2.5
Ø38.88
4xM4
Ø57
Length
2
25
Ø8
Ø25 Ø6
17
30
Figure 4.1: Dimensions (all values in mm, hx describe drilling tolerance)
Motor
Length
QBL5704-94-04-032
94mm
QBL5704-116-04-042
116mm
.SVDC to ¢ZAVDC Gleen UL1007 AWGzé HaLl B While UL1007 AWGzé HaLl C Sensor Ground Red UL1007 AWGzo Phase V
QBL5704 Manual (V1.03 / 2010NOV-03) 7
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
4.2 Leadwire configuration
Cable type 1
Gauge
Function
Red
UL1007 AWG26
Vcc Hall Sensor
+5VDC to +24VDC
Blue
UL1007 AWG26
Hall A
Green
UL1007 AWG26
Hall B
White
UL1007 AWG26
Hall C
Black
UL1007 AWG26
GND Hall
Sensor Ground
Yellow
UL1007 AWG20
Phase U
Red
UL1007 AWG20
Phase V
Black
UL1007 AWG20
Phase W
Table 4.1: Leadwire configuration
++
QBL5704 Manual (V1.03 / 2010NOV-03) 8
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
5 Torque figures
The torque figures detail motor torque characteristics measured in block commutation. Please be
careful not to operate the motors outside the blue-turquoise field. This is possible for short times
only because of a resulting high coil temperature. The motors have insulation class B. The blue-
turquoise field is described by rated speed and rated torque.
5.1 Motor QBL5704-94-04-032
Measured with 36V supply voltage
6000
5000
4000
3000
2000
1000
0
RPM
0.022 0.052 0.13 0.22 0.301 0.321 0.406 0.501 0.602
N.m
12
10
8
6
4
2
0
A
Tor. vs speed
Tor. vs current
Figure 5.1: QBL5704-94-04-032 velocity vs. torque characteristics
H
QBL5704 Manual (V1.03 / 2010NOV-03) 9
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
5.2 Motor QBL5704-116-04-042
Measured with 36V supply voltage
6000
5000
4000
3000
2000
1000
0
RPM
0 0.019 0.125 0.263 0.303 0.402 0.442 0.552 0.654
N.m
12
10
8
6
4
2
0
A
Tor. vs speed
Tor. vs current
Figure 5.2: QBL5704-116-04-042 velocity vs. torque characteristics
QBL5704 Manual (V1.03 / 2010NOV-03) 10
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
6 Motor sizing
For the optimum solution it is important to fit the motor to the application. The three key parameters
are peak torque requirement, RMS torque requirement and motor velocity.
6.1 Peak torque requirement
Peak torque TP is the sum of the torque due to acceleration of inertia (TI), load (TL) and friction (TF):
FLJP TTTT
The torque due to inertia is the product of the load (including motor rotor) inertia and the load
acceleration:
aJTJ
The torque due to the load is defined by the configuration of the mechanical system coupled to the
motor. The system also determines the amount of torque required to overcome the friction.
6.2 RMS torque requirement
Root-Mean-Square or RMS torque is a value used to approximate the average continuous torque
requirement. Its statistical approximation is with
t1: acceleration time t2: run time t3: deceleration time t4: time in a move
4321
3
2
FLJ2
2
FL1
2
P
RMS tttt
tTTTtTTtT
T
F++A L+L+L m 0/3: 2 P L+L m 0/2:
QBL5704 Manual (V1.03 / 2010NOV-03) 11
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
6.3 Motor velocity
The motor velocity is also dictated by the configuration of the mechanical system that is coupled to
the motor shaft, and by the type of move that is to be affected. For example, a single velocity
application would require a motor with rated velocity equal to the average move velocity. A point to
point positioning would require a motor with a rated velocity higher than the average move velocity.
(The higher velocity would account for acceleration, deceleration and run times of the motion profile).
Figure 6.1: Trapezoidal move and triangular move relates rated motor velocity to average move
velocity for two point to point positioning move profiles.
max
rated operating speed of motor RPM
trap
average speed of motor required for a specified trapezoidal move, RPM
tri
average speed of motor required for a specified triangular move, RPM
D
total distance traveled, motor shaft revolutions
t1
acceleration time, seconds
t2
run time, seconds
t3
deceleration time, seconds
t4
dwell time, seconds
Figure 6.1: Trapezoidal move and triangular move
  
 
  
  
 
    
 
 



Trapezoidal move
t1t3
t2
(1/4)D (1/2)D (1/4)D
t4
Vmax
For acceleration portion of curve:
For entire move:
Example:
  
  
 
  
  
 
 
 



 
Triangular move
(1/2)D (1/2)D
t1t3t4
Vmax
For acceleration portion of curve:
For entire move:
Example:   
1.01 zooErAPeru GE Motor (on connections corvetted
QBL5704 Manual (V1.03 / 2010NOV-03) 12
Copyright © 2010, TRINAMIC Motion Control GmbH & Co. KG
7 Revision history
7.1 Document revision
Version
Date
Author
Description
1.00
2007-MAY-09
HC
Initial Release
1.01
2008-APR-01
GE
Motor coil connections corrected
1.02
2008-NOV-25
MJ
Leadwire corrected
1.03
2010-NOV-03
SD
Oder codes added, new drawings of dimensions, minor changes
Table 7.1: Document revision