640050600 Spec 规格书

www.molex.com
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02
UNCONTROLLED COPY
Page 1 of 7
Revision: G Revision Date: 07-08-16
Air Powered
Crimp Tool Head
Application Tooling
Specification Sheet
Order No. 64005-0600
Engineering No. AT 7000
FEATURES
Quick-change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator holds terminals in the proper crimping position for each of the
nests
2-nested tool eliminates the need for additional tools
SCOPE
Products: Nylon closed end connectors 10 - 22 AWG (2 nests 14 - 22 and 10 - 16). This tool head is intended for
use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot
switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the
mechanical properties of the crimped connections. The
following charts show the UL specifications for various
wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or
separate terminal from the conductor.
* UL – 486 C – Closed end connectors and Wire Nuts.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com
Terminal Order No.
Terminal Eng No. (REF)
Wire Size
Wire Combinations
AWG
mm²
-
0002
NC
-
1610
10
-
16
5.00
-
1.30
See Chart 1
-
0003
NC
-
1610
-
BA
10
-
16
5.00
-
1.30
See Chart 1
-
0004
NC
-
1610
-
L
10
-
16
5.00
-
1.30
See Chart 1
-
0006
NC
-
1610
-
Y
10
-
16
5.00
-
1.30
See Chart 1
-
0030
NC
-
S1610
10
-
16
5.00
-
1.30
See Chart 1
-
0012
NC
-
2214
14
-
22
2.00
-
0.35
See Chart 2
-
0013
NC
-
2214
-
BA
14
-
22
2.00
-
0.35
See Chart 2
-
0015
NC
-
2214
-
L
14
-
22
2.00
-
0.35
See Chart 2
-
0016
NC
-
2214
-
R
14
-
22
2.00
-
0.35
See Chart 2
Wire Size (AWG)
*UL
–
486 C
22
8
20
10
18
10
16
15
14
25
12
35
10
40
s n S O n rd m m m m b 0 m c c m m w w m d m m n S E U C L A S w c a I n a O n m .m w m d A A
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02 UNCONTROLLED COPY Page 2 of 7
Revision: G Revision Date: 07-08-16
3/8 “
OPERATION
Refer to the instruction manual for the 19279-0001 (AT200) for
mounting this crimp tool head.
Wire Preparation
Pre-twisted wire not required for OEM applications. For Solid Wire strip leads to 3/8 of an inch. Insert into connector
and crimp (OEM only).
For stranded wire strip leads to approximately 3/4 of an inch. Twist the wire combination even and tight. Trim
stripped pre-twisted area to 3/8 of an inch and insert into connector and crimp. For more information follow the Quality
Crimping Handbook.
CHART 1
Wire
Combinations for Nylon
-
Insulated Closed End Connectors
Part No. 19160-0002 (NC-1610)
Wire Type
Wire Gauge (AWG)
Rating
12
14
16
17
18
20
Stranded or Solid
1
1
UL & CSA
Stranded or Solid
1
1
UL & CSA
Stranded or Solid
1
2
UL & CSA
Stranded or Solid
2
UL & CSA
Stranded or Solid
1
2
UL & CSA
Stranded or Solid
1
1
UL & CSA
Stranded or Solid
1
1
1
UL & CSA
Stranded or Solid
1
3
UL & CSA
Stranded or Solid
1
2
UL & CSA
Stranded or Solid
1
1
UL & CSA
Stranded or Solid
3
1
UL & CSA
Stranded or Solid
3
UL & CSA
Stranded or Solid
2
3
UL & CSA
Stranded or Solid
2
2
UL & CSA
Stranded or Solid
2
1
UL & CSA
Stranded or Solid
2
UL & CSA
Stranded or Solid
1
4
UL & CSA
Stranded or Solid
1
3
UL & CSA
Stranded or Solid
1
2
UL & CSA
Stranded or Solid
1
1
UL & CSA
Stranded or Solid
6
UL & CSA
Stranded or Solid
5
UL & CSA
Stranded or Solid
4
UL & CSA
Stranded or Solid
3
UL & CSA
Additional UL Listed Wire Combinations
(2) 17 AWG Solid with (1) 18 AWG Stranded.
(3) 17 AWG Solid with (2) 18 AWG Stranded.
(3) 14 AWG Solid or Stranded Wire.
Additional CSA Certified Wire Combinations
(3) 16 AWG Stranded with (1) 12 AWG Solid.
CHART 2
Wire Combinations for Nylon
-
Insulated Closed End Connectors
Part No. 19160-0012 (NC-2214)
Wire Type
Wire Gauge (AWG)
Rating
14
16
18
20
22
Stranded only
1
1
UL only
Stranded only
1
1
1
1
UL only
Wire Combinations for Nylon
-
Insulated Closed End Connectors
Part No. 19160-0012 (NC-2214)
Wire Type
Wire Gauge (AWG)
Rating
14
16
18
20
22
Stranded only
1
2
UL only
Stranded only
1
1
UL only
Stranded only
1
3
UL only
Stranded only
1
2
UL only
Stranded only
1
1
UL only
Stranded only
3
UL only
Stranded only
2
1
UL only
Stranded only
2
2
UL only
Stranded only
2
1
UL only
Stranded only
1
3
UL only
Stranded only
1
2
UL only
Stranded only
1
2
1
UL only
Stranded only
1
1
3
UL only
Stranded only
1
1
2
UL only
Stranded only
2
UL only
Stranded only
1
1
1
UL only
Stranded only
1
5
UL only
Stranded only
1
4
UL only
Stranded only
1
3
UL only
Stranded only
4
1
UL only
Stranded only
4
UL only
Stranded only
3
2
UL only
Stranded only
3
1
UL only
Stranded only
2
4
UL only
Stranded only
2
3
UL only
Stranded only
2
2
UL only
Stranded only
1
6
UL only
Stranded only
1
5
UL only
Stranded only
1
4
UL only
Stranded only
7
UL only
Stranded only
6
UL only
Solid only
3
UL only
Solid only
2
UL only
Stranded only
7
CSA only
Stranded only
2
4
CSA only
Stranded only
1
2
CSA
only
Stranded only
2
1
CSA only
Copper
Stranded only 3 CSA only
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02 UNCONTROLLED COPY Page 3 of 7
Revision: G Revision Date: 07-08-16
CONNECTOR
JAWS OPEN
Figure 1
LOCATOR
DROP IN THIS SIDE
PRE
-
TWISTED
WIRE
Figure 2
JAWS OPEN
CONNECTOR
Crimping Terminals
1. Hold Air Head crimp tool with the locator facing up. Insert the closed end connector in the correct slot (14 - 22
or 10 - 16). Make sure that the shoulder of the connector is resting on the locator plate. See Figure 1.
2. Place pre-twisted wire into closed-end connector. Push on the wire to assure it is still fully seated in the
connector. See Figure 2 and 3. Cycle the tool.
Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.
3. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a
Crimp Inspection Handbook for closed barrel industrial product. See our website or contact you sales
engineer.
Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in
the tool if using unbrazed product, as this will provide higher pull force values.
Figure 3
LOCATOR
PRE
-
TWISTED
WIRE
CONDUCTOR
PUNCH
GUARD
CONNECTOR
CONDUCTOR
ANVIL
ES) RY MONTH Figure 4
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02 UNCONTROLLED COPY Page 4 of 7
Revision: G Revision Date: 07-08-16
PIN GAUGE IN
CONDUCTOR CRIMP
“ Confining ” Crimp
X
Maintenance
It is recommended that each operator of the tool be made aware
of, and responsible for, the following maintenance steps:
1. Remove dust, moisture and other contaminants with a clean
brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are
protected with a thin coat of high quality machine oil. Do not
oil excessively. This tool was engineered for durability, but like
any fine piece of equipment it needs cleaning and lubrication
for a maximum service life of trouble-free crimping. Use a light oil such as 30 weight automotive oil at the oil
points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a
stable calibration.
4. When tool is not in use store the tool in a clean, dry area.
Tool Calibration
A Certificate of Calibration (See last page) was supplied
with the tool. To recalibrate this tool, pin gauge
measurements should be taken in each conductor nest
and compared to this chart. The tool should be
lubricated prior to recalibration to ensure consistent
measurements.
Wire Range
“X” Dimension
Conductor Crimp
Awg
mm²
Mean
Go
No Go
14
-
22
0.35
–
2.00
.100
.096
.104
10
-
16
1.30
-
5.00
.120
.116
.128
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All
vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of
30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or
exchange will not be applicable to alter, misused or damaged tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY MONTH
OR 5,000 CRIMPS)
Figure 4
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02 UNCONTROLLED COPY Page 5 of 7
Revision: G Revision Date: 07-08-16
M4 LOCK NUT W/
HEX NYLON INSERT
3
2
5
Figure 5
7
8
1
4
6
(2)
PARTS LIST
Item
Order No
Description
Quantity
64005
-
0600
Crimp
Tool Head
Fig
ure
5
1
64005
-
0000
Basic Air Tool Head
1
2
64001
-
0675
Locator Assembly
1
3
64001
-
0670
Tooling Kit
1
4
64005
-
0605
Guard
1
5
N/A
3MM by 6 Long Roll Pin
2**
6
N/A
M4 by 25 Long Freedrive Pan Head Screw
1**
Tooling Kit Only
7
64001
-
0601
Conductor Punch
1
8
64001
-
0602
Conductor Anvil
1
** Available from an Industrial supply company such as MSC (1
-
800
-
645
-
7270).
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02
UNCONTROLLED COPY
Page 6 of 7
Revision: G Revision Date: 07-08-16
Parts List (Continued)
Item
Order No.
Description
Quantity
64005
-
0000
Basic Air Tool Head
Fig
ure
6
1
64005
-
0103
Nose Guard
1
2
64000
-
0077
Repair Kit (Springs, Rods Pivots ,Rings, and Washers)
1
3
N/A
M4 by 12
L
ong
Freedrive Pan Head Screw
1**
4
N/A
M4 by 30
L
ong
Freedrive Pan Head Screw
1**
5
N/A
3/16” by 3/8” Long Dowel Pin
1**
** Available from an Industrial supply company such as MSC (1
-
800
-
645
-
7270).
Air Powered
Crimp Tool Head
Figure 6
3
4
2
2
2
5
1
(4)
(4)
(2)
(4)
2
2
(2)
(2)
2
Air Crimp Tool Head for Nylon Closed Connectors
Doc No. ATS-640050600 Release Date: 08-20-02 UNCONTROLLED COPY Page 7 of 7
Revision: G Revision Date: 07-08-16
Certificate of Calibration Order No. 64005-0600
Engineering No. AT 7000
Tool Order Number_____________________
Tool Eng. Number______________________
Tool Revision_________________________
Serial Number________________________
Date of Manufacture____________________
Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.
Range Conductor Nest # 1 = ____________-- Actual = ______________
Range Conductor Nest # 2 = ____________-- Actual = ______________
Technician ______________
Date of Calibration ______________
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
Application Tooling Support
2200 Wellington Court
Lisle, IL 60532 USA
Phone: +1-402-458-TOOL (8665)
E-mail: applicationtooling@molex.com
Visit our Website at www.molex.com/applicationtooling