Molex 的 63888-7000 规格书

Insulation Diameter Slrip Length mm In. mm In. 08—50-0030 05-50—0031 08-50-0033 08-50-01 35 08—55-01 10 05-55—01 12 08-56-0120 08-56-01 58 40—01-0829 97-00—0450 97-00-0452 062 .125 08—52-01 03 05-52—0105 08-52-0107 08-65-01 05 40—07-081 2 97-00—0225 97-00-0227 062 .125
Mini-Mac Applicator for KK® Crimp Terminals
Doc No: ATS-638887000 Release Date: 02-23.-09 UNCONTROLLED COPY Page 1 of 5
Revision: B Revision Date: 09-13-11
INSULATION CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
LOCKING TANG
HEIGHT
TWISTING
CUT-OFF
TAB
SEAM
CONDUCTOR CRIMP
CUT-OFF TAB
TERMINAL
LOCATION
C/L
C/L
Mini-Mac
Applicator
Application Tooling
Specification Sheet Order No. 63888-7000
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: KK® Cat Ear and Anti Fish Hook Crimp Terminals, 22-30 AWG.
Terminal
Series No.
Terminal Order No. Wire Size Insulation Diameter
Strip Length
AWG
mm² mm In. mm In.
4809
08-50-0030
08-50-0031
08-50-0033
08-50-0135
22-30
0.35-0.05
1.12-1.57
.044-.062
2.54-3.18
.100-.125
08-55-0110
08-55-0112
08-56-0120
08-56-0158
40-01-0829
97-00-0450
97-00-0452
8088 08-52-0103
08-52-0105
08-52-0107
08-65-0105
22-30
0.35-0.05
1.12-1.57
.044-.062
2.54-3.18
.100-.125
40-07-0812
97-00-0225
97-00-0227
DEFINITION OF TERMS
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab
tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Bell moulh *CuI-off Tah Conductor Brush mm In. mm In. mm In. 1.85-1 98 073—078 1.85-1 98 073—078 Punch Widlh (Ref) Conductor Insulation mm In mm In 063 1.68 .066 063 1.68 .066 Conductor Crimp Height Crimp Width (Ref) 0.79-0.84 .031- 033 0.68-0.74 .027- 029 0.66-0.71 .026- 028 0.63-0.66 .026- 027 0.79-0.84 .031- 033 0.74-0.79 .029- 031 0.66-0.71 .026- 028 0.63-0.66 .026- 027 TooI QuaIification Notes:
Mini-Mac Applicator for KK® Crimp Terminals
Doc No: ATS-638887000 Release Date: 02-23.-09 UNCONTROLLED COPY Page 2 of 5
Revision: B Revision Date: 09-13-11
CRIMP SPECIFICATIONS
Terminal Series No. Bell mouth
Cut-off Tab Conductor Brush
mm In. mm In. mm In.
4809 1.85-1.98 .073-.078
8088 1.85-1.98 .073-.078
Terminal
Series No.
Locking Tang Height
Bend up Bend down
Twist Roll
Punch Width (Ref) Seam
Seam shall not be open and
no wire allowed out of the
crimping area
Conductor
Insulation
mm In Degree Degree mm In mm In
4809 0.64 .025 3 3 4 8 1.60
.063
1.68
.066
8088 0.64 .025 3 3 4 8 1.60
.063
1.68
.066
NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the
information does not currently exist.
After crimping, the conductor profile should measure the following.
Terminal Series No. Wire Size Conductor Pull Force Minimum
Crimp Height Crimp Width (Ref)
AWG mm2 mm In. mm In. N Lb.
4809
22 0.35 0.79-0.84 .031-.033 44.88 10.0
24 0.20 0.74-0.79 .029-.031 35.59 8.0
26 0.12 0.68-0.74 .027-.029 26.69 6.0
28 0.08 0.66-0.71 .026-.028 17.79 4.0
30 0.05 0.63-0.66 .026-.027 13.34 3.0
8088
22 0.35 0.79-0.84 .031-.033 44.88 10.0
24 0.20 0.74-0.79 .029-.031 35.59 8.0
26 0.12 0.68-0.74 .027-.029 26.69 6.0
28 0.08 0.66-0.71 .026-.028 17.79 4.0
30 0.05 0.63-0.66 .026-.027 13.34 3.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
11-18-4587 50756A104 Insmatxon Anvil 11-18-4588 50756A105 Cut-Off Insert 11-18-4589 50756A106 Cut-off Punch 53803-5105 63803-5105 Conductor Bushing 53820-0012 63820-0012 Cover-Drag Frame 53888-7001 63888-7001 Cover Plate M3 by 5 Long SHCS M3 by a Long SHCS M4 by a Long SHCS M4 by 12 Long BHCS
Mini-Mac Applicator for KK® Crimp Terminals
Doc No: ATS-638887000 Release Date: 02-23.-09 UNCONTROLLED COPY Page 3 of 5
Revision: B Revision Date: 09-13-11
PARTS LIST
Mini-Mac Applicator 63888-7000
Item Order No Engineering No. Description Quantity
Perishable Tooling
63888-7070 63888-7070 Tool Kit (All “Y” Items) REF
1
11-18-4684 60756A101 Conductor Punch 1 Y
2
11-18-4685 60756A102 Conductor Anvil 1 Y
3
11-18-4686 60756A103 Insulation Punch 1 Y
4
11-18-4687 60756A104 Insulation Anvil 1 Y
5
11-18-4688 60756A105 Cut-Off Insert 1 Y
6
11-18-4689 60756A106 Cut-off Punch 1 Y
Other Components
7
11-18-4003 60703-5 Front Cover 1
8
11-18-4348 60722A108 Tooling Washer 1
9
11-18-4469 60703-20 Retainer Block 1
10
11-18-4678 60756A111 Wire Stop 1
11
11-18-4754 60756A118 Terminal Stop and Scrap Shield 1
12
63803-5105 63803-5105 Conductor Bushing 1
13
63820-0012 63820-0012 Cover-Drag Frame 1
14
63888-7001 63888-7001 Cover Plate 1
Frame
15
63801-3201 63801-3201 Top 1
16
63801-3283 63801-3283 Base 1
17
63443-6204 63443-6204 Track 1
Hardware
18
N/A N/A M3 by 6 Long SHCS 2**
19
N/A N/A M3 by 8 Long SHCS 2**
20
N/A N/A M4 by 8 Long SHCS 2**
21
N/A N/A M4 by 12 Long BHCS 2**
22
N/A N/A M5 by 10 Long SHCS 1**
23
N/A N/A M8 by 20 Long BHCS 1**
24
N/A N/A #6-32 by 1/2” Long BHCS 2**
25
N/A N/A #10-32 by 1-1/4” Long SHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Mini-Mac Applicator for KK® Crimp Terminals
Doc No: ATS-638887000 Release Date: 02-23.-09 UNCONTROLLED COPY Page 4 of 5
Revision: B Revision Date: 09-13-11
13
15
1
7
24
15
14
10
25
22
11
8
19
18
17
3
(2)
21
16
6
(2)
(2)
12
9
5
20
4
2
(2)
Figure 1
(2)
23
Assembly Drawing
Mini-Mac Applicator for KK® Crimp Terminals
Doc No: ATS-638887000 Release Date: 02-23.-09 UNCONTROLLED COPY Page 5 of 5
Revision: B Revision Date: 09-13-11
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
http://www.molex.com