Molex 的 63867-3100 规格书

Fine Adiusr App‘itmor for "MXM" Reteprutle A. molex __ C 33467-0004 Femnle (Enld) 22 0.36 1.50-1.65 .059-065 2.70-3.50 Job-.138 33466-0002 Femnle (Tm) 22 0.36 1.50-1.65 .059-065 2.70-3.50 Job-.138 SAE: ESB-Ml [123-14, WSS-MIL135-Al, nnd SAE-Jl 1247 Metric WSK-M1l126-Al.
Fine Adjust Applicator for “MX64” Receptacle
Doc No. 63867-3100 Release Date: 01-17-05 UNCONTROLLED COPY Page 1 of 5
Revision: A Revision Date: 01-17-05
INSULATION
CRIMP HEIGHT
BRUSH
STRIP
LENGTH
BELL MOUTH
CONDUCTOR
CRIMP WIDTH
BEND
DOWN
BEND UP
ROLLING
TWISTING
CUT-
OFF TAB
INSULATION
CRIMP WIDTH
CONDUCTOR
CRIMP HEIGHT
FineAdjust Applicator
Specification Sheet
Part No. 63867-3100
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Wire Size Insulation Diameter Strip Length
Terminal Series No. AWG mm² mm In. mm In.
33467-0004 Female (Gold) 22 0.36 1.50-1.65 .059-.065 2.70-3.50 .106-.138
33468-0002 Female (Tin) 22 0.36 1.50-1.65 .059-.065 2.70-3.50 .106-.138
Terminal will accommodate the following wire specification:
SAE: ESB-M1L123-A, WSS-M1L135-A1, and SAE-J1128 Metric: WSK-M1L126-A1.
DEFINITION OF TERMS
Fine At1i0§10pp1icmm fox "M1164 ‘ ReKepIude 33467-0004 0.25-1.25 010-049 0.50 .020 0.10-0.55 .004-.022 33468-0002 0.25-1.25 010-049 0.50 .020 0.10-0.55 .004-.022 33467-0004 33468-0002 33467-0004 22 0.36 0.90-1.00 035-039 1.40-1.50 .055-.059 1.50-1.70 059-.067 1.70-1.90 067-075 50.0 11.25 334611-0002 22 0.36 0.90-1.00 035-039 1.40-1.50 .055-.059 1.50-1.70 059-.067 1.70-1.90 067-075 50.0 11.25 NOTE: ow FYF
Fine Adjust Applicator for “MX64” Receptacle
Doc No. 63867-3100 Release Date: 01-17-05 UNCONTROLLED COPY Page 2 of 5
Revision: A Revision Date: 01-17-05
Flush to below Insulation Crim
p
t
yp
. R 1.50
The Cut-Off Tab length shall not exceed 0.5mm,
No Burrs may result from removal of Cut-Off Tab
Wire Brush to be Visible but not to exceed 0.55mm
Wire Brush to be Below Conductor Crimp
22.0 Min. See Note Below
0.18mm Max. All around
Conductor Crimp
Insulation Crimp
3°Max. See Note Below
3°Max. See Note Below
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Max. Conductor Brush
Terminal Series No. mm In. mm In. mm In.
33467-0004 0.25-1.25 .010-.049 0.50 .020 0.10-0.55 .004-.022
33468-0002 0.25-1.25 .010-.049 0.50 .020 0.10-0.55 .004-.022
Terminal Series No. Bend up
Bend down Twist Roll
33467-0004
33468-0002
Crimped Samples must pass thru
the 63867-3008 Checking Aid *
Seam
Seam shall not be open and no wire allowed
Out of the crimping area
✴ Ordered separately
After crimping, the conductor profile should measure the following.
Conductor Insulation
Wire Size Crimp Height Crimp Width Crimp Height Crimp Width Pull Force Min.
Terminal
Series No. AWG mm2 mm In. mm In. mm In. mm In. N Lb.
33467-0004 22 0.36 0.90-1.00 .035-.039 1.40-1.50 .055-.059 1.50-1.70 .059-.067 1.70-1.90 .067-.075 50.0 11.25
33468-0002 22 0.36 0.90-1.00 .035-.039 1.40-1.50 .055-.059 1.50-1.70 .059-.067 1.70-1.90 .067-.075 50.0 11.25
Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp.
NOTE:
Straightness:
A Crimped terminal lead must be able to pass freely through the Checking Aid *, Part No.63867-3008.
B Wire on the crimped lead must meet all specification above.
Fine Arliuxtflppiicmm fm "MX64 ‘ Rereptorie Iteln Order No Engineering No. Desrription Quantity I 63967—3IOI 63967—3IOI Condudor Pun(I1 I Y Z 63967—3IOZ “EH—CHM (onduttor Anvil I Y 3 63967—3I03 63967—3I03 Insulation Pun(Ir I Y 4 63Hfi7—3I04 63Hfi7-3I04 Insulation Anvil I Y 5 63967—3005 63967—3005 (Ht-0H Plunger I Y 6 63443-0036 63443-0036 Front Plunger Retainer I Y 7 63700-0539 63700-0539 tut-oft Plunger Spring I 8 63443-3] 60 63443-3] 60 Front Plunger Striker I 9 63443-002] 63443-002] Lower Tooling Key I I0 63443—6009 63443—6009 Reur (over I II I H 3-4033 60707-8 Front (over I I2 63967—3006 63967—3006 Anvil Mount I I3 I H 3-4030 60707-5 Wire Stop I I4 63443—0009 63443—0009 S(rape Chute I I5 63801-3100 “HOT-3100 Wide Trark Fine Adiust Applirotor Frame I I6 63967—3007 63967—3007 Bottom (up I I7 >~< 63867-3008="" in="" 63867-3008="" *="" (he(king="" aid="" (for="" terminal)="" ref="" iii="" n/a="" n/a="" m3="" by="" 6lg.="" shcs="" 2“="" i9="" n/a="" n/a="" m4="" by="" 6lg.="" shcs="" i“="" 20="" n/a="" n/a="" m4="" by="" iilg.="" shss="" i“="" zi="" n/a="" n/a="" m4i1yizlg‘iihcs="" 2“="" 22="" n/a="" n/a="" m4i1y="" izlg.shcs="" 2“="" 23="" n/a="" n/a="" m4i1y="" i6lg.shcs="" i“="" 24="" n/a="" n/a="" m4i1y="" 50lg.shcs="" 2“="" 25="" n/a="" n/a="" m5i1yizlgshcs="" i“="" 26="" n/a="" n/a="" 3mmi1y6lg.="" roll="" pin="" i“="" 27="" n/a="" n/a="" #i="" 0-32="" by="" i/4"i.go="" bhcs="" i“="" 63867—3]="" 70="" 63867—3i="" 70="" tool="" kit="" (all="" y="" items)="" ref="">
Fine Adjust Applicator for “MX64” Receptacle
Doc No. 63867-3100 Release Date: 01-17-05 UNCONTROLLED COPY Page 3 of 5
Revision: A Revision Date: 01-17-05
PARTS LIST
Item Order No Engineering No. Description Quantity
63867-3100 63867-3100 FineAdjust Applicator (Fig. 1) REF
1 63867-3101 63867-3101 Conductor Punch 1 Y
2 63867-3102 63867-3102 Conductor Anvil 1 Y
3 63867-3103 63867-3103 Insulation Punch 1 Y
4 63867-3104 63867-3104 Insulation Anvil 1 Y
5 63867-3005 63867-3005 Cut-Off Plunger 1 Y
6 63443-0036 63443-0036 Front Plunger Retainer 1 Y
7 63700-0539 63700-0539 Cut-off Plunger Spring 1
8 63443-3160 63443-3160 Front Plunger Striker 1
9 63443-0021 63443-0021 Lower Tooling Key 1
10 63443-6009 63443-6009 Rear Cover 1
11 11-18-4083 60707-8 Front Cover 1
12 63867-3006 63867-3006 Anvil Mount 1
13 11-18-4080 60707-5 Wire Stop 1
14 63443-0009 63443-0009 Scrape Chute 1
15 63801-3100 63801-3100 Wide Track Fine Adjust Applicator Frame 1
16 63867-3007 63867-3007 Bottom Cap 1
17 ✴ 63867-3008 ✴ 63867-3008 ✴ Checking Aid (for Terminal) REF
18 N/A N/A M3 by 6Lg. SHCS 2**
19 N/A N/A M4 by 6Lg. SHCS 1**
20 N/A N/A M4 by 8Lg. SHSS 1**
21 N/A N/A M4 by 12Lg. BHCS 2**
22 N/A N/A M4 by 12Lg. SHCS 2**
23 N/A N/A M4 by 16Lg. SHCS 1**
24 N/A N/A M4 by 50Lg. SHCS 2**
25 N/A N/A M5 by 12Lg SHCS 1**
26 N/A N/A 3MM by 6Lg. Roll Pin 1**
27 N/A N/A #10-32 by 1/4”Lg. BHCS 1**
63867-3170 63867-3170 Tool Kit (All Y Items) REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
✴ The Checking Aid 63867-3008 to be ordered separately if required.
(This item is not included with the Applicator and is shown for Reference purpose only)
Fine Adiust Applitmor for “MX64” Reteplade
Fine Adjust Applicator for “MX64” Receptacle
Doc No. 63867-3100 Release Date: 01-17-05 UNCONTROLLED COPY Page 4 of 5
Revision: A Revision Date: 01-17-05
Figure 1
27
21
11
15
1
3
16
10
8
5
7
6
24
17
14
19
12
9
26
2
4
(2)
(2)
8
13
(2)
23
22
15
20
25
(2)
Assembly Drawing
F'me AKHUST App‘icmm fm f‘llXE-l ‘ ReKemude
Fine Adjust Applicator for “MX64” Receptacle
Doc No. 63867-3100 Release Date: 01-17-05 UNCONTROLLED COPY Page 5 of 5
Revision: A Revision Date: 01-17-05
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com