63813-2700 Instr. Sheet 规格书

Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 1 of 9
Revision: AD Revision Date: 02-01-17
Extractor
Tool
Application Tooling
Specification Sheet Order No. 63813-2700
FEATURES
This Extractor Tool is for the removal of Wire-to-Wire and Wire-to-Board terminal series in both plug and
receptacles.
SCOPE
Products: See Chart below.
Terminal
Series No.
Description
Housing
Terminal Order No.
35053
2.50mm (.098") Pitch Wire
-
to
-
Wire Male Terminals
3
5184
35053
-
9002
35465
Earth Terminal for PT Bulb Socket AVSS 0.50~0.85mm²
35842
and
35843
35465
-
8000
35477
Wedge Terminal 14.50mm (0.57") Pitch
68147
35477
-
9002
35725
6.35mm (.250”) Tab Slip
-
On Wire
-
to
-
Wire Terminal,
Female, 12-18 AWG 35546 and 35547
35725-5110
35725-5210
35745 VersaBlade™.070 Terminal(A-Type)
Male, 16-26 AWG
35150 and 35151
35180 and 35965
35745
-
0110
35745
-
0210
35745
-
0310
35745
-
0410
35746 VersaBlade™.070 Terminal (A-Type)
Female, 16-26 AWG
35150and 35151
35180 and 35965
3
5746
-
0110
35746
-
0210
35746
-
0310
35746
-
0410
35747 VersaBlade™.070 Terminal(B-Type)
Male, 16-26 AWG
35150 and 35180
35182 and 35524
35747
-
0110
35747
-
0210
35747
-
0310
35747
-
0410
35748 VersaBlade™.070 Terminal (B-Type)
Female, 16-26 AWG
35150 and 35180
35182 and 35524
35748
-
0110
35748
-
0210
35748
-
0310
35748
-
0410
35768
2.3mm (.090”) Slip
-
On Receptacle Terminal
35549
35768
-
0110
35768
-
0120
41422
Flat Blade Crimp Terminal, Female, 10
-
18 AWG
41644, 41645
42865, 44167
and 44421
040
-
02
-
1601
040
-
02
-
1602
41422
-
5001
43374 3.18mm (.125”) Sabre™ Terminal
Receptacle Flat Blade System
43374-0001
43375
44441
43375
-
0001
43375
-
1001
43375
-
2001
47634 1.00mm (.039") Pitch Crimp Housing
for Slimline Serial ATA Power Cable 47634
47634
-
1000
47634
-
1001
47634
-
1002
47634
-
0009
48105
2.00mm (.079") Pitch, Wire
-
to
-
Board
Crimp Terminal
48106
48105
-
0001
5194 SPOX™ Crimp Terminal 5195
00870
-
1030
00870
-
1031
03900
-
0021
03900
-
0022
5225 SPOX™ Crimp Terminal
5195, 5196, 5197,
5198 and 5199 00870-1028
00870-1029
50098
4.0mm (.157”) Pitch Board
-
In Crimp Terminal
51036
50098
-
8000
50098
-
8100
50
147
2.50mm (.098") Pitch Splash Proof
Crimp Terminal 20-22 AWG
52266
5
0147
-
8
0
00
50
147
-
8
1
00
50
148
52213
5
0148
-
8
0
00
50
148
-
8
1
00
50217 2.54mm (.100") Pitch J-SL™ Crimp Terminal 51067
50217
-
8000
50217
-
8100
502179001
50217
-
9101
50351
2.50mm (.098") Pitch Mini
-
Lock™ Wire
-
to
-
Board
and Wire-to-Wire Crimp Terminal
51102, 51163,
and 51103 50351-8000
50351-5100
For 35053, 48105 504052 78172, 87421,94529 and 502057 Terminal Series:
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 2 of 9
Revision: AD Revision Date: 02-01-17
Figure 1
EXTRACTOR
TOOL
WIRE
HOUSING
LOCK
TERMINAL LOCK
Terminal
Series No.
Description
Housing
Terminal Order No.
50397
2.50mm (.098") Pitch Crimp Terminal
51111
50397
-
8000
50397
-
8100
50539
3.
96mm
(.156") Pitch
Wire
-
to
-
Board
Crimp
Terminal
51144
50539
-
8000
50539
-
8100
50539
-
9001
50597
3.96mm W/W and W/B, Crimp Terminal
51138, 51142
50597
-
8000
50597
-
8100
50598
3.96mm W/W and W/B Crimp Terminal
51138, 51142
5059
8
-
8000
50598
-
8100
50802 2.5 Wire To Board Crimp Terminal 51191
50802
-
8000
50802
-
8
1
00
50802
-
9
00
1
50802
-
9101
56086
2.00mm (.079") Pitch Crimp Termina
l
51227
56086
-
8000
56086
-
8100
56134 2.00mm (.079") Pitch Crimp Terminal 51242, 51353,
and 51382
56
134
-
8000
56
134
-
8100
56
134
-
9000
56
134
-
9100
56187
3.30mm (.130") Pitch Crimp Terminal
51284 and 51347
56
187
-
8000
56
187
-
8100
57920
2.
29mm (.090") Diameter Pin Cluster Block
Terminal
35573, 68422
57920
-
6002
57964
1.52mm (.060") OBD
-
II Male Terminal
for AVS (CAVS) 0.3-0.5 68503-1602 57964-9702
59370
2.00mm (.079") Pitch Crimp Terminal
51216
59370
-
8000
59370
-
8100
501648
2.00mm Pitch iGrid™ Wire
-
to
-
Board, 26
-
28 AWG
501646
501648
-
1000
501648
-
1100
501930 1.25mm (.049”) Wire-to-Board Dual Plug Terminals 503110
501930
-
0100
501930
-
0200
501930
-
1100
501930
-
1200
502057
1.75mm (.069") Pitch Wire
-
to
-
Board Crimp Terminal
502056
502057
-
1000
502057
-
1100
502381
1.25mm
(.049”)
Pitch
CLIK
-
Mate™
Wire
-
to
-
Board
502380
502381
-
0000
502381
-
0010
502438
2.00m
m (.079") Pitch
CLIK
-
Mate™ Wire
-
to
-
Board
502439
502438
-
0000
502438
-
0100
503657
2.00mm (.079") Pitch
Wire
-
to
-
Board
Receptacle Crimp Terminal, 22-26 AWG 503658 503657-1000
503657-1100
504052
1.50mm Pitch Pico
-
Lock™ Crimp Terminal
504051
504052
-
0098
50405
2
-
0298
560124
DuraClik™ ISL Wire
-
to
-
Board Crimp Terminal
560123
560124
-
0101
560124
-
0131
560236
DuraClik™ ISL Wire
-
to
-
Board Crimp Terminal
560123
, 560235
560
236
-
0101
560
236
-
0131
67581 1.27mm (.050") Pitch Serial ATA
Crimp Terminal for Power Cable 67582
67581
-
0000
67581
-
0001
67581
-
0002
67581
-
0009
67581
-
0010
67581
-
0011
67581
-
0012
67581
-
0019
78172
1.20mm (.047”) Wire
-
to
-
Board Crimp Terminals
78172
78172
-
0410
78172
-
0411
87421
1.50mm (.059") Pico
-
SPOX™
Crimp Terminal Female, 24-30 AWG 87439 87421-0000
87421-0001
94518 High Normal Force (HNF) Female Terminals,
For 6.3x0.8mm (.248"x.031") Tabs, 18-20 AWG
90522, 90553
94213 and 94535
94518
-
0100
94518
-
0101
94518
-
0120
94518
-
0121
94518
-
0200
94518
-
0201
94518
-
0220
94518
-
0221
94518
-
0300
9451
8
-
0301
94518
-
0400
94518
-
0401
94529
Fork Type for PCB Edge Mating,
Vertical Crimp Terminal 20-22 AWG 94529 94529-1103
94529-1201
94529-1203
171825
Super
-
Sabre™ Female Crimp Terminals
44441
171825
-
0100
171825
-
8100
OPERATION:
CAUTION: This extractor tool should be used to extract the terminal
only. Using it for unintended purposes may cause injury or damage
to parts. Be careful not to deform the end of the terminal. Avoid
lifting the housing lock too high.
For 35053, 48105, 504052, 78172, 87421, 94529, and 502057
Terminal Series:
1. Push the terminal forward into the housing before using the
Extractor Tool.
For 35465 Terminal Series For 35477 Terminal Series: For 35725 Terminal Series: OF HOUSING TANG
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 3 of 9
Revision: AD Revision Date: 02-01-17
2. Insert the Extractor Tool into the slot on the bottom of the connector housing as shown in Figure 1. Make
sure the straight edge of the extractor tool is up against the housing lock.
3. Gently lift up on the housing tab and push the terminal back through
the connector slot and pull the terminated wire out in the arrow
direction. See Figure 1.
CAUTION: Use a magnifying glass to locate the desired terminal. Do
not reuse the 504052 housings series once the terminals are extracted.
For 35465 Terminal Series
1. Push the terminal and the wire forward in the arrow direction before
using this Tool.
2. Insert the Tool into the slot above the locking tang of the terminal.
3. Push the tool down until the locking tang is even with the rest of the
terminal. This will free the terminal from the housing.
4. Pull the crimp wire back through the connector slot in the arrow
direction as shown in Figure 2.
For 35477 Terminal Series:
1. Push the terminal and the wire forward in the arrow
direction before using this Tool.
2. Insert the Tool into the slot above the locking tang of the
terminal.
3. Push the tool down until the locking tang is even with the
rest of the terminal. This will free the terminal from the
housing.
4. Pull the crimp wire back through the connector slot in the
arrow direction as shown in Figure 3.
For 35725 Terminal Series:
1. Push the terminal and the wire forward into the housing
before using this Tool.
2. Insert the Tool into the area above the terminal contact and
below the protruding tip of the terminal locking tang in the
housing.
3. Lift the locking tab upward until it is above the
contact of the terminal. This will free the
terminal from the housing.
4. Pull the crimped wire and terminal back through the
connector slot in the arrow direction as shown in
Figure 4.
Figure 3
EXTRACTOR
TOOL
HOUSING
TERMINAL
LOCKING
TANG
PUSHED UP
PUSH IN
TERMINAL
AND WIRE
Figure 2
EXTRACTOR
TOOL
HOUSING
TERMINAL
LOCKING
TANG
PUSHED UP
PUSH
IN TERMINAL
AND WIRE
WIRE
PROTRUDING TIP
OF HOUSING TANG
EXTRACTOR
TOOL
HOUSING
Figure 4
For 35768 Terminal Series: For 41422 Terminal Series: For 43374 43375 and 171825 Terminal Series: Terminal TPA Activation 143375 and 171825 Series)
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 4 of 9
Revision: AD Revision Date: 02-01-17
WIRE
EXTRACTOR
TOOL
TERMINAL
LOCKING TANG
Figure 6
CONNECTOR
HOUSING
Figure 5
PUSH IN THE
TERMINAL AND WIRE
HOUSING
HOUSING
LOCK
PUSHED
DOWN
EXTRACTOR
TOOL
BEND TPA TAB
OUTWARD
TPA TAB
Figure 7
CONNECTOR
HOUSING
EXTRACTOR TOOL
EXTRACTOR TOOL
CONNECTOR
HOUSING
For 35768 Terminal Series:
1. Push the wire and the terminal forward in
the arrow direction before using the
Extractor Tool.
2. Insert the Extractor Tool into the slot on the
side of the connector housing.
3. While depressing the housing lock, push the
terminal back through the connector slot
and pull the terminated wire out in the arrow
direction.
See Figure 5.
For 41422 Terminal Series:
1. Push the terminal forward in the arrow direction
before using the Extractor Tool as shown in Figure 6.
Insert the Extractor Tool into the slot on the side of
the connector housing.
2. Depress the terminal locking tang and push the
terminal back through the connector slot.
3. Pull the terminated wire out.
See Figure 6.
For 43374, 43375, and 171825 Terminal Series:
Terminal TPA Activation (43375 and 171825 Series)
1. On the mating end of the connector, place the tip of the tool so it rests on the TPA tab as shown:
2. Push on the tool to bend the TPA tab outward. See Figure 7.
3. Repeat steps 1 and 2 for the other TPA tab.
4. To be effective, the TPA tabs should be bent at least 45° as shown.
5. Magnification and/or task lighting can help in this process.
NOTE: To avoid contact damage, make sure the extraction tool does not enter the mating area of the contact
when activating the TPA.
Terminal TPA Deactivalion 43375 and 171825 Series) Terminal Extraction (43374, 43375 and 171825 Series) RACTQR TOOL * JV ’ , , I i,
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 5 of 9
Revision: AD Revision Date: 02-01-17
Terminal TPA Deactivation (43375 and 171825 Series)
1. On the mating end of the connector, place the tip of the tool behind the bent TPA tab as shown:
2. Twist the tool to bend the TPA tab inward.
3. Repeat steps 1 and 2 for the other TPA tab.
NOTE: After deactivating the TPA, the terminal should be extracted and replaced. Do not re-use the terminal.
Terminal Extraction (43374, 43375, and 171825 Series)
1. Before extracting the terminal, make sure the TPA is deactivated (if applicable, see above).
2. Push the terminal forward in the arrow direction before using the Extractor Tool as shown in Figure 9. Insert
the Extractor Tool into the slot on the side of the connector housing.
3. Depress the terminal locking tang beams and push the terminal back through the connector slot.
4. Pull the terminated wire out in the arrow direction. See Figure 10.
TPA TAB
TPA TAB BENT
BACK
Figure
8
CONNE
CTOR
HOUSING
EXTRACTOR
TOOL
WIRE
EXTRACTOR
TOOL
TERMINAL
LOCKING TANG
BEAMS
Figure 10
CONNECTOR
HOUSING
CONNECTOR
HOUSING
TERMINAL
EXTRACTOR
TOOL
EXTRACTOR
TOOL
TERMINAL
WIRE
LOCKING TANG
BEAMS
Figure 9
CONNECTOR
HOUSING
CONNECTOR
HOUSING
TERMINAL
EXTRACTOR
TOOL
For 35745 35746 35747 and 3574s -__\ and for 50147 and 50145 Terminal Series: FUSHED ”P i\\. Fig?) lj II i , PUSHED IN PUSHED IN PUSHED DOWN For 501930 and 502381 Terminal Series: For 50539 Terminal Series:
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 6 of 9
Revision: AD Revision Date: 02-01-17
Figure
11
EXTRACTOR
TOOL
HOUSING
50147-8*00 TERMINAL
LOCKING TANG
PUSHED UP
TERMINAL
PUSHED IN
TERMINAL
PUSHED IN
LOCKING TANG
PUSHED DOWN
EXTRACTOR TOOL
ON AN ANGLE
HOUSING
50148-8*00 TERMINAL
FIGURE 1
2
EXTRACTOR
TOOL
PULL OUT WIRE WITH TERMINAL
HOUSING LOCK
LIFT
HOUSING LOCK
EXTRACTOR
TOOL
TERMINAL
WIRE
Figure 13
Figure 14
For 35745, 35746, 35747, and 35748
and for 50147 and 50148 Terminal Series:
1. For terminal series 50147, push the
terminal forward in the arrow direction
before using the Extractor Tool.
2. Insert the tip of the Extractor Tool on an
angle into the connector housing. See
Figure 11.
3. While pushing the extraction tool against
the terminal locking tang, bend the locking tang up and away from the terminal. At the same time a second
person pulls on the crimped wire to release the terminal from the housing.
4. For terminal series 50148, push the
terminal forward in the arrow direction
before using the Extractor Tool.
5. Insert the tip of the Extractor Tool on an
angle into the connector housing. See
Figure 12.
6. While pushing the extraction tool against
the terminal locking tang, bend the
locking tang down and away from the
terminal. At the same time a second
person pulls on the crimped wire to
release the terminal from the housing.
For 501930 and 502381 Terminal Series:
1. Line up the terminal to be removed in the
connector assembly with the tip of the Extractor
Tool. Insert and slide the Extractor Tool into the
slot on the side of the connector housing as
shown. Positioning it under the housing lock as
shown in Figure 13.
2. Slide the Extractor Tool in the direction shown
lifting up the housing lock. While lifting the
housing lock, push the terminal back through the
connector slot and pull the terminated wire out in
the arrow direction. See Figure 14.
For 50539 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool.
2. Insert the Extractor Tool into the slot above the terminal in the connector housing as shown in Figure 15.
3. Gently push the extractor tool till it stops. The housing locking tab should be bent up.
4. Pull the terminal and the terminated wire back through the Connector slot along with the extractor tool in
the arrow direction as shown.
For 5194, 5225, 47634, 50098, 501648, 50217 50351 50397, 50802, 503657, 560124, 560236 and 67581 Terminal Series: For 56086, 56134, 56187 57964, and 59370 Terminal Series:
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 7 of 9
Revision: AD Revision Date: 02-01-17
Figure 17
EXTRACTOR
TOOL
WIRE
TERMINAL
HOUSING LOCK
HOUSING LOCK
PUSHED DOWN
Figure 1
8
EXTRACTOR
TOOL
TERMINAL
WIRE
CONNECTOR
HOUSING TAB
Figure 16
EXTRACTOR
TOOL
WIRE
CONNECTOR
HOUSING TAB
Figure 19
EXTRACTOR
TOOL
WIRE
LOCKING TAB
OF HOUSING
WIRE
Figure 1
5
EXTRACTOR TOOL
AND WIRE PULLED
OUT TOGETHER
LOCKING TAB
PUSHED UP
TERMINAL
EXTRACTOR TOOL
T
ERMINAL
For 5194, 5225, 47634, 50098, 501648, 50217, 50351, 50397, 50802, 503657, 560124, 560236 and 67581
Terminal Series:
1. Insert the Extractor Tool into the slot on the bottom of the connector
housing.
2. Gently lift up on the housing tab, and push the terminal back through
the connector slot. While pulling the terminated wire out in the
direction of the arrow. See Figure 16.
For 56086, 56134, 56187, 57964, and 59370 Terminal Series:
1. Push the terminal forward in the arrow direction before using the
Extractor Tool. Insert the Extractor Tool into the slot on the side of the
connector housing as shown in Figure 17.
2. While depressing the housing lock, push the terminal back through the
connector slot and pull the terminated wire out in the arrow direction. See
Figure 18.
3. When using certain housings it may be necessary to insert the Extractor Tool
into the slot on the bottom of the connector housing.
4. Gently lift up on the housing tab, and push the terminal back through the
connector slot. While pulling the terminated wire out in the direction of the
arrow. See Figure 19.
CAUTION: Do not reuse the 51242, 51353, and 51382 housings series once the
terminals are extracted.
For 57920 Terminal Series: For 94518 Terminal Series:
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 8 of 9
Revision: AD Revision Date: 02-01-17
Figure
21
HOUSING
INSERT EXTRACTOR
TOOL INTO SLOT
TERMINAL
WIRE
EXTRACTOR
TOOL
TERMINAL LOCKING
TAB PUSHED UP
TERMINAL
Figure 22
HOUSING
Figure 20
EXTRACTOR TOOL
WIRE
TERMINAL
TWISTING THE
EXTRACTOR TOOL
HOUSING
CAVITY WALL
For 57920 Terminal Series:
1. Push the wire of the crimped terminal to be
removed forward into the connector
housing before using the Extractor Tool.
2. Starting with one side, insert the Extractor
Tool tip in between the terminal nose and
the housing cavity wall until the blade
comes to a stop.
3. Using a twisting action bend the upper “U”
channel towards the middle of the
terminal. See Figure 20.
4. Repeat steps 2 and 3 on the other side
bending the terminal towards the middle.
Make sure both sides of the terminal are
bent in far enough to clear the housing
stop.
5. Gently pull the wire and terminal back
through the housing slot opposite the
arrow direction as shown.
For 94518 Terminal Series:
1. Push the wire of the crimped terminal to be removed forward into the connector housing before using the
Extractor Tool.
2. Insert the Extractor Tool into the slot below the terminal, seated in the connector housing and slide it forward
until it stops. See Figure 21.
3. Pull the wire and terminal back through the Connector slot in the arrow direction as shown. See Figure 22.
For 502438 50597 and 50598 Terminal Series:
Extractor Tool for Crimp Terminals
Doc No: ATS-638132700 Release Date: 11-07-07 UNCONTROLLED COPY Page 9 of 9
Revision: AD Revision Date: 02-01-17
LOCKING TAB
OF HOUSING
W
IRE
Figure 2
3
A
EXTRACTOR
TOOL
LOCKING TAB
PUSHED UP
502429 TERMINAL
HOUSING
WIRE
EXTRACTOR
TOOL
LOCKING TAB
OF HOUSING
Figure 2
3
B
EXTRACTOR
TOOL
LOCKING TAB
PUSHED UP
50597 and 50598
TERMINALS
HOUSING
WIRE
EXTRACTOR
TOOL
For 502438, 50597, and 50598 Terminal Series:
1. Push the terminal forward in the arrow direction before using the Extractor Tool.
2. Insert the Extractor Tool into the slot above the terminal in the connector housing as shown in Figure 23A
and 23B.
3. Gently push the Extractor Tool on an angle above the terminal until it stops.
4. Rotate tool counterclockwise approximately 5°-10° to lift housing locking tab.
5. Pull the terminal and the terminated wire back through the Connector slot along with the extractor tool in the
arrow direction as shown.
CAUTION: This extractor tool should be used to extract the terminal only. Using it for unintended purposes may
cause injury or damage to parts. Be careful not to deform the end of the terminal.
CAUTION: Molex specifications are valid only when used with Molex terminals, applicators and tooling.
Molex does not offer repair parts for Extractor Tools due to the inexpensive nature of these tools.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Visit our Website at http://www.molex.com