Bel Power Solutions 的 PSK, PSS Series 规格书

MELCHER” The Power Partners. 5VEAR ‘3‘: mm» @ C € POWER e SOLUTIONS S- PROTECTION abcxgmm
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BCD20029-G Rev AE, 31-Jan-2019
PSK / PSS Series
Positive Switching Regulators
Features
RoHS lead-free-solder and lead-solder-exempted
products are available
5 year warranty for RoHS compliant products with an
extended temperature range
Input voltage up to 144 VDC
Single output of 5.1 to 48 VDC
No input-to-output isolation
High efficiency up to 97%
Extremely wide input voltage range
Low input-to-output differential voltage
Very good dynamic properties
Input undervoltage lockout
Active current sharing for parallel operation
Output voltage adjustment, inhibit, and sense lines
Continuously no-load and short-circuit proof
All boards are coated with a protective lacquer
Safety-approved to the latest edition of IEC/EN 60950-1
and UL/CSA 60950-1
Table of Contents
Description............................................................................1
Model Selection ....................................................................2
Functional Description ..........................................................3
Electrical Input Data .............................................................4
Electrical Output Data...........................................................6
Auxiliary Functions .............................................................12
Electromagnetic Compatibility (EMC) ................................. 14
Mechanical Data ................................................................. 15
Immunity to Environmental Conditions ...............................16
Safety and Installation Instructions ..................................... 19
Description of Options ........................................................20
Accessories ........................................................................21
The PSK/PSS Series of positive switching regulators is de-
signed as power supplies for electronic systems, where no
input-to-output isolation is required. Their major advantages in-
clude a high level of efficiency, high reliability, low output ripple,
and excellent dynamic response. Models with input voltages
up to 144 V are specially designed for secondary switched and
battery-driven mobile applications. The con verters are suitable
for railway applications according to EN 50155 and EN 50121.
Two types of housing are available allowing operation up to
71 °C. They are designed for insertion into a 19" DIN-rack or
for chassis mounting. Replacing the heat sink by an optional
cooling plate, allows chassis or wall mounting on top of a metal
surface, acting as heat sink.
Various options are available to adapt the converter to differ-
ent applications. Connector type: H15 or H15S4, depending on
output current.
168
6.6"
80
3.2"
16 TE
111
4.4"
3 U
168
6.6"
60
2.4"
12 TE
111
4.4"
3 U
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Model Selection
Table 1: Model Selection
Output
voltage
Output
current
Operating input
voltage range
Nom. input
voltage
Efficiency 2 Type
designation 4
Connector
type
Options
Vo nom [V] Io nom [A] Vi [V] Vo nom [V] ηmin [%] ηmax [%]
5.1 20 8 - 80 40 78 79 PSK5A20-9ECKG H15 B, B1
12
12
12
12
12
9
12
12
16
20
18 - 144 1
15 - 80
18 - 144 1
15 - 80
15 - 80
60
40
60
40
40
90
90
90
89
89
91
91
91
90
90
PSS129-9G
PSS1212-9G
PSK1212-9G
PSK1216-9G
PSK1220-9G
H15
H15
H15
H15
H15S4
-7, E, B, B1
B, B1
-7, E, C, B, B1
-7, E, C, B, B1
-7, E, C, K, B, B1
15 3
15 3
15 3
15 3
15 3
9
12
12
16
20
22 - 144 1
19 - 80
22 - 144 1
19 - 80
19 - 80
60
40
60
40
40
90
90
90
89
89
92
92
92
90
90
PSS129-9G
PSS1212-9G
PSK1212-9G
PSK1216-9G
PSK1220-9G
H15
H15
H15
H15
H15S4
E, B, B1
-7, E, B, B1
-7, E, C, B, B1
-7, E, C, B, B1
-7, E, C, K, B, B1
24
24
24
24
24
24
9
12
12
14
16
20
31 - 144 1
29 - 80
31 - 144 1
29 - 60
29 - 80
29 - 80
60
50
60
40
50
50
93
93.5
93.5
94.5
93.5
93.5
94
94
94
94
95
PSS249-9G
PSS2412-9G
PSK2412-9G
PSS2414-2G
PSK2416-9G
PSK2420-9G
H15
H15
H15
H15
H15
H15S4
-7, E, C, B, B1
-7, E, B, B1
-7, E, C, B, B1
B, B1
-7, E, C, B, B1
-7, E, C, K, B, B1
36
36
36
36
36
9
12
12
16
20
44 - 144 1
42 - 80
44 - 144 1
42 - 80
42 - 80
80
60
80
60
60
95
95
95
94.5
94.5
96
94
96
95
95
PSS369-9G
PSS3612-9G
PSK3612-9G
PSK3616-9G
PSK3620-9G
H15
H15
H15
H15
H15S4
-7, E, B, B1
B, B1
-7, E, C, B, B1
-7, E, C, B, B1
-7, E, C, K, B, B1
48 12 58 - 144 1 80 96 97 PSK4812-9G H15 -7, E, C, B, B1
1 Surges up to 156 V for 2 s; see Electrical Input Data
2 Efficiency at Vi nom and Io nom. Models with opt. K (standard H15 connector) exhibit approx. 1 to 2% lower efficiency.
3 Output voltage Vo set to 15 V by R input.
4 Part numbers without suffix ‘G’ use the leaded solder exemption.
Note: Non-standard input/output configurations or special custom adaptations are available on request.
NFND: Not for new designs. Preferred for new designs.
Part Number Description
Positive switching regulator in case S01, K01 ........PSS, PSK
Nominal output voltage in Volt .................................... 5.148
Nominal output current in Ampere ................................. 925
Operational ambient temperature range TA
10 to 50 °C ......................................................-2
–25 to 71 °C ......................................................-7
40 to 71 °C (optional) ......................................-9
Options: Inrush current limitation .......................................E
Thyristor crowbar ................................................ C
Standard H15 connector .....................................K
Cooling plate large/small .............................. B, B1
RoHS-compliant for all 6 substances ............... G2
PSK 12 12 -9 E C B G
1 Option P excludes R-features and vice versa.
2 G is always placed at the end of the part number.
Example: PSS129-9ECB = Positive switching regulator with output 12 V, 9 A, ambient temperature range of –25 to 71 °C, inrush
current limitation, crowbar, and large cooling plate option B.
Note: The sequence of options must follow the order above.
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Product Marking
Type designation, applicable approvals marks, warnings, pin allocation, identification of LED, test sockets, and optional potentiometer.
Label with input voltage range, output voltage and current, protection degree, batch and serial no., and data code including production
site, version, and date of production.
Functional Description
The switching regulators are using the buck topology. The input is not electrically isolated from the output. During the on period of
the switching FET, current is transferred to the output, and energy is stored in the output choke. During the off period, this energy
forces the current to continue flowing through the output choke and the freewheeling diode to the load. Regulation is accomplished
by varying on/off duty cycle. Switching frequency is approx. 100 kHz. The converters exhibit an undervoltage monitor to prevent
high currents at low input voltage, but no overvoltage monitor.
These regulators are ideal for applications, where an input to output isolation is not necessary or where it is already provided by an
external front end, e.g. a transformer with rectifier. To optimize customers’ needs, various options and accessories are available.
Control
circuit
Go–
Vo+
Gi–
Vi+
R
i
I
o
V
o
I
i
V
i
03024a
Input Filter
S+
T
S–
Option P
Option C
Option E
+
4
6
20
22
14
16
18
8
10
30
32
26
28
24
+
Fuse
C
o
C
i
Fig. 1
Block diagram
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Electrical Input Data
Table 2a: Input data. General Conditions: TA = 25 °C, unless TC is specified
Model PSS2414 PSK5A20
PSS1212
PSK1216
PSK1220
Unit
Characteristics Conditions min typ max min typ max min typ max
ViOperating input voltage Io = 0 – Io nom,
TC min TC max
29 60 880 15 80
VDCVio min Min. diff. voltage Vi Vo52.9 3
Vi o Undervoltage lockout 12 6.5 7.3
Ii 0 No-load input current Io = 0, Vi min Vi max 50 50 50 mA
Iinr p Inrush peak current Vi nom, with option E 40 40 40 A
CiInput capacitance 1600 1600 1600 µF
Table 2b: Input data. General Conditions: TA = 25 °C, unless TC is specified
Model
PSS1212 1
PSK1216 1
PSK1220 1
PSS2412
PSK2416
PSK2420
PSS3612
PSK3616
PSK3620
Unit
Characteristics Conditions min typ max min typ max min typ max
ViOperating input voltage 1
Io = 0 – Io nom,
TC min TC max
19 80 29 80 42 80
VDCVio min Min. diff. voltage Vi Vo4 5 6
Vi o Undervoltage lockout 7.3 12 19
Ii 0 No-load input current Io = 0, Vi min Vi max 50 50 50 mA
Iinr p Inrush peak current Vi nom, with option E 40 50 90 A
CiInput capacitance 1600 1600 1600 µF
1 Output set to 15 V with the R-input.
Table 2c: Input data. General Conditions: TA = 25 °C, unless TC is specified
Model PSS129 / PSK1212 PSS129 1 / PSK1212 1 PSS249 / PSK2412 Unit
Characteristics Conditions min typ max min typ max min typ max
ViOperating input voltage 1
Io = 0 – Io nom,
TC min TC max
18 144 2 22 144 2 31 144 2
VDCVio min Min. diff. voltage Vi Vo67 7
Vi o Undervoltage lockout 12 12 24
Ii 0 No-load input current Io = 0, Vi min Vi max 50 50 50 mA
Iinr p Inrush peak current Vi nom, with option E 4.5 4.5 4.5 A
CiInput capacitance 620 620 620 µF
1 Output set to 15 V with the R-input.
2 Surges up to 156 V for 2 s are allowed (no shutdown).
Table 2d: Input data. General Conditions: TA = 25 °C, unless TC is specified
Model PSS369 / PSK3612 PSK4812 Unit
Characteristics Conditions min typ max min typ max
ViOperating input voltage 1
Io = 0 – Io nom,
TC min TC max
18 144 2 22 144 2
VDCVio min Min. diff. voltage Vi Vo810
Vi o Undervoltage lockout 36 48
Ii 0 No-load input current Io = 0, Vi min Vi max 50 50 mA
Iinr p Inrush peak current Vi nom, with option E 6 6 A
CiInput capacitance 620 620 µF
1 Surges up to 156 V for 2 s are allowed (no shutdown).
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Input Filter and Fuse
An input filter and a fuse are incorporated in all converters as standard. The filter reduces emitted electrical noise and prevents
oscillations caused by the negative input impedance characteristic of a switched mode regulator. The input fuse protects against
fatal defects; see table 3.
Table 3: Input fuses
Model Fuse type Size Supplier
PSK5A20
PSK1220, PSK2420, PSK3620 F 25 A
6.3 x 32 mm Littlefuse
PSK1216
PSK2416, PSK2418, PSK3620 F 20 A
PSS1212, PSK1212
PSS2412, PSK2412
PSS3612, PSK3612, PSK3616
PSK4812
F 15 A
PSS129, PSS249, PSS369 F 10 A
The maximum permissible additionally superimposed ripple vi of the input voltage (rectifier mode) at a specified input frequency
fi has the following values:
vi max = 1000 Hz /fi • 1 V (or 10 Vpp at 100 Hz)
Inrush Current
Depending on the input source and the input impedance, the inrush current into the converter may reach a high peak value during
the switch-on. The inrush current peak value can be determined by following calculation; see also fig. 2:
Vi+
Vi–
Vo+
Vo–
+
L
ext
R
ext
JM001c
Load
C
i
Converter
R
i
Fig. 2
Equivalent input circuit
Vi source
Iinr p = _________
(Rs ext + Ri )
To limit the inrush current, we recommend the choice of the active inrush current limitation circuit, option E.
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Electrical Out put Data
General conditions:
TA = 25 °C, unless TC is specified
– R-input open (or Vo set to Vo nom with option P)
Table 3a: Output data of PSS models
Output PSS5A12 PSS1212 PSS1212 1 Unit
Characteristics Conditions min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 5.07 5.13 11.93 12.07 14.91 15.09 V
Io Output current Vi minVi max
TC minTC max
0 12 0 12 0 12 A
IoL Output current limitation 12 15 12 15 12 15
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
20 40 20 45 30 50
mVpp
Total incl. spikes 24 44 29 49 34 54
Vo V Static line regulation Vi minVi max, Io nom 15 35 40 70 50 80
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 10 25 30 50 35 55
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
70 140 150
t d Recovery time 40 60 60 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±1 ±3 ±4 mV/K
±0.02 ±0.02 ±0.02 %/K
1 Output set to 15 V with R-input.
Table 3b: Output data of PSS models. General conditions as per table 3a
Output PSS2412 PSS2414 PSS3612 Unit
Characteristics Conditions min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 23.86 24.14 23.2 24.7 35.78 36.22 V
Io Output current Vi minVi max
TC minTC max
0 12 0 14 0 12 A
IoL Output current limitation 12 15 14 17.5 12 15
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
30 40 300 35 60
mVpp
Total incl. spikes 34 44 310 39 64
Vo V Static line regulation Vi minVi max , Io nom 80 35 480 120 250
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 50 25 240 60 200
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
180 700 200
t d Recovery time 60 60 70 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±5 ±5 ±8 mV/K
±0.02 ±0.02 ±0.02 %/K
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Table 3c: Output data of PSS models. General conditions as per table 3a
Output PSS129 PSS129 1 PSS249 Unit
Characteristics Conditions min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 11.93 12.07 14.91 15.09 23.86 24.14 V
Io Output current Vi minVi max
TC minTC max
090909A
IoL Output current limitation 911.25 19 11.25 911.25
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
25 50 20 45 30 50
mVpp
Total incl. spikes 29 54 34 64 39 65
Vo V Static line regulation Vi minVi max, Io nom 40 70 50 80 80 170
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 30 50 40 60 50 120
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
140 140 180
t d Recovery time 60 60 60 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±3 ±4 ±5 mV/K
±0.02 ±0.02 ±0.02 %/K
1 Output set to 15 V with R-input.
Table 3d: Output data of PSS models. General conditions as per table 3a
Output PSS369 PSS489 Unit
Characteristics Conditions min typ max min typ max
VoOutput voltage Vi nom, Io nom 35.78 36.22 47.71 48.29 V
Io Output current Vi minVi max
TC minTC max
0909A
IoL Output current limitation 911.25 911.25
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
35 60 35 60
mVpp
Total incl. spikes 39 64 39 64
Vo V Static line regulation Vi minVi max, Io nom 120 250 150 350
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 60 120 70 150
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
200 200
t d Recovery time 70 70 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±5 ±4 mV/K
±0.02 ±0.02 %/K
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Table 4a: Output data of PSK models. General conditions as per table 3a
Output PSK5A16 PSK5A20 PSK5A25 Unit
Characteristics Conditions min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 5.07 5.13 5.07 5.13 5.07 5.13 V
Io Output current Vi minVi max
TC minTC max
016 020 025 A
IoL Output current limitation 16 20 20 25 25 31.5
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
20 40 20 40 20 40
mVpp
Total incl. spikes 24 44 24 44 24 44
Vo V Static line regulation Vi minVi max, Io nom 15 35 15 35 15 35
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 10 25 10 25 10 25
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
70 70 70
t d Recovery time 40 40 40 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±1 ±1 ±1 mV/K
±0.02 ±0.02 ±0.02 %/K
Table 4b: Output data of PSK models. General conditions as per table 3a
Output PSK1216 PSK1220 PSK1216 1 PSK1216 1 Unit
Characteristics Conditions min typ max min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 11.93 12.07 11.93 12.07 14.91 15.09 14.91 15.09 V
Io Output current Vi minVi max
TC minTC max
0 16 0 20 0 16 0 20 A
IoL Output current limitation 16 20 20 25 16 20 20 25
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
25 45 25 45 30 50 30 50
mVpp
Total incl. spikes 29 49 29 49 34 54 34 54
Vo V Static line regulation Vi minVi max , Io nom 40 70 40 70 50 80 50 80
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 30 50 30 50 35 55 35 55
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
140 140 150 150
t d Recovery time 60 60 60 60 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±3 ±3 ±4 ±4 mV/K
±0.02 ±0.02 ±0.02 ±0.02 %/K
1 Output set to 15 V with R-input.
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PSK / PSS Series
Positive Switching Regulators
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Table 4c: Output data of PSK models. General conditions as per table 3a
Output PSK2416 PPSK2420 PSK3616 PSK3620 Unit
Characteristics Conditions min typ max min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 23.86 24.14 23.86 24.14 35.78 36.22 35.78 36.22 V
Io Output current Vi minVi max
TC minTC max
0 16 0 20 0 16 0 20 A
IoL Output current limitation 16 20 20 25 16 20 20 25
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
30 60 30 60 35 60 35 60
mVpp
Total incl. spikes 34 64 34 64 39 64 39 64
Vo V Static line regulation Vi minVi max , Io nom 80 170 80 170 120 250 120 250
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 50 120 50 120 60 120 60 120
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
180 500 200 200
t d Recovery time 60 2000 70 70 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±5 ±5 ±8 ±8 mV/K
±0.02 ±0.02 ±0.02 ±0.02 %/K
Table 4d: Output data of PSK models. General conditions as per table 3a
Output PSK1212 PSK1212 1 PSK2412 Unit
Characteristics Conditions min typ max min typ max min typ max
VoOutput voltage Vi nom, Io nom 11.93 12.07 14.91 15.09 23.86 24.14 V
Io Output current Vi minVi max
TC minTC max
0 12 0 12 0 12 A
IoL Output current limitation 12 15 12 15 12 15
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
25 50 30 60 35 60
mVpp
Total incl. spikes 29 54 34 64 39 65
Vo V Static line regulation Vi minVi max , Io nom 40 70 50 80 80 170
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 30 50 40 60 50 120
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
140 140 180
t d Recovery time 60 60 60 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±3 ±4 ±5 mV/K
±0.02 ±0.02 ±0.02 %/K
1 Output set to 15 V with R-input.
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PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Table 4e: Output data of PSK models. General conditions as per table 3a
Output PSK3612 PSK4812 Unit
Characteristics Conditions min typ max min typ max
VoOutput voltage Vi nom, Io nom 35.78 36.22 47.71 48.29 V
Io Output current Vi minVi max
TC minTC max
0 12 0 12 A
IoL Output current limitation 12 15 12 15
Vo
Output
voltage
noise
Switching freq. Vi nom, Io nom
IEC/EN 61204
BW = 20 MHz
35 60 35 60
mVpp
Total incl. spikes 39 64 39 64
Vo V Static line regulation Vi minVi max , Io nom 120 250 150 350
mV
Vo l Static load regulation Vi nom, Io = 0 Io nom 60 120 70 150
Vo d Dynamic
load
regulation
Voltage
deviation
Vi nom
Io nom 1/3
Io nom
IEC/EN 61204
200 200
t d Recovery time 70 70 µs
αVo
Temperature coefficient
Vo/∆TC (TC min to TC max)
Vi minVi max
Io = 0 Io nom
±5 ±4 mV/K
±0.02 ±0.02 %/K
Output Voltage Regulation
The dynamic load regulation is shown in fig. 3:
V
od
V
od
t
d
t
d
V
o
±1% V
o
±1%
t
t
10 µs 10 µs
V
o
0
0.5
1
I
o
/I
o nom
05102c
Fig. 3
Dynamic load regulation.
Current Limitation
A constant current limitation circuit holds the output current Io almost constant in the area of 100 to 120% of Io nom, when an overload
or a short-circuit is applied to the output. It acts self-protecting and recovers – in contrary to the fold back method – automatically
after removal of the overload or short-circuit condition.
1.0
0.8
0.6
0.4
00.2 0.4 1.0 1.2
0.2
0.6 0.8
V
o
/V
o nom
I
o
/I
o nom
I
o L
05038a
Fig. 4
Overload, short-circuit behavior Vo versus Io.
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Output Protection
A voltage suppressor diode, which in worst case conditions fails into a short-circuit, protects the output against an internally
generated overvoltage. Such an overvoltage could occur due to a failure of either the control circuit or the switching transistor. The
output protection is not designed to withstand externally applied overvoltages.
Parallel and Series Connection
Outputs of equal nominal voltage may be parallel-connected. Interconnect the current sharing pins T (pin 22) for even distribution
of the output current; see Auxiliary Functions.
Outputs can be series-connected with any other regulator, provided that the regulators are powered by electrically isolated sourc e
voltages. In series connection the maximum output current is limited by the lowest current limitation.
Thermal Considerations and Protection
When a switching regulator is located in free, quasi-stationary air (convection cooling) at a temperature TA max and is operated at its
nominal output current Io nom, the case temperature TC can rise over TC max after the warm-up phase. TC is measured at the measuring
point of case temperature; see Mechanical Data.
Under practical operating conditions, the ambient temperature TA may exceed TA max, provided that additional measures (heat sink,
forced cooling, etc.) are taken to ensure that the case temperature TC does not exceed its maximum value.
The regulator is protected by an internal temperature sensor, which inhibits the output above TC max. The output auto matically
recovers, when the temperature drops below TC max.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
40 60 70 80 °C
0.9
1.0
forced
cooling
T
C max
50
convection cooling
T
A min
05032a
I
o
/I
o nom
T
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
50 60 70 80 90 °C
I
o
/I
o nom
T
A
1.0
forced
cooling
T
A min
T
C max
convection cooling
0.9
05031a
Fig. 5a
Output current derating versus temperature (models -2)
Fig. 5b
Output current derating versus temp. (models -7 or -9)
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Auxiliary Functions
Inhibit (Remote On / Off)
The inhibit input allows to enable or disable the output with a control signal. In systems with several regulations, this feature can
be used to control the activation sequence of the regulators by a logic signal (TTL, C-MOS, etc.). An output voltage overshoot will
not occur, when switching on or off.
The inhibit signal is referenced to the S– (pin 18). The signal i and the switching times are specified in table 5, fig. 6 to 8.
Note: With open i input, the output is enabled.
Table 5: Inhibit characteristics
Characteristics Conditions min typ max Unit
Vinh Inhibit input
voltage
Vo = on Vi minVi max
TC minTC max
- 50 +0.8
V
Vo = off +2.4 +50
trSwitch-on time Vi = Vi nom
RL = Vo nom / Io nom
130
ms
tfSwitch-off time 25
Ii inh Input current when
inhibited
Vi = Vi nom 25 mA
Vi+
Gi– Go–
i
Vo+
I
inh
V
inh
06009a
Fig. 6
Specification of the inhibit signal (typical)
4
2
0
040204 0
–20 V
5
3
1
I
inh
[mA]
V
inh
Output on Output off
V
inh
= 0.8 V
V
inh
= 2.4 V
06034a
0t
t
0
Inhibit
1
0.1
1
V
o
/V
o nom
t
r
t
f
06001
Fig. 7
Specification of the inhibit signal (typical)
Fig. 8
Output response as a function of the inhibit signal
Sense Lines
This feature enables compensation of the voltage drop across the connector contacts and the load lines. If the sense lines are
connected at the load rather than directly at the connector, the user must ensure that Vo max (between Vo+ and Go–) is not exceeded.
Applying generously dimensioned cross-section load leads reduces the voltage drop. To minimize noise pick-up, the sense lines
should be wired in parallel or twisted.
To ensure correct operation, both sense lines must be connected to their respective power output. The voltage difference between
any sense line and its respective power output pin (as measured on the connector) should not exceed the values given in table 6.
Note: Sense lines should always be connected! It is recom mend ed to connect the sense lines directly at the female connector.
Table 6: Allowed voltage compensation using sense lines
Nominal output
voltage
Total voltage difference
between both sense lines
and their respective output
Voltage difference
between
Go– and S–
3.3 V, 5.1 V 0.5 V ≤ 0.25 V
12 – 48 V ≤ 1.0 V ≤ 0.25 V
Vi+
i
R
T
Gi
Vo+
S+
S–
Go
Load
06046a
Fig. 9
Sense lines connection
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Current Sharing
For parallel operation of several regulators, interconnect all T-pins to ensure that the output currents are evenly distributed. This
feature improves transient load performance and increases system reliability. All paralleled regulators should be supplied by equal
input voltage (Vi). The output lines should exhibit equal length and cross section to provide equal voltage drop.
R Control (Output Voltage Adjust)
Note: With open R input, Vo Vo nom.
The output voltage Vo can either be adjusted with an external voltage source (Vext ) or with an external resistor (Rext1 or Rext2). The
adjustment range is approx. 0 – Vo max. The minimum differential voltage ΔVio min between input and output (see Electrical Input Data)
should be maintained.
a) Vo = 0 – Vo max , using Vext between R and S–:
Vo Vext
Vext 2.5 V ––––– Vo Vo nom –––––
Vo nom 2.5 V
Caution: To prevent damage Vext should not exceed 20 V, nor be
negative.
b) Vo = 0 to Vo nom, using Rext1 between R and S–:
4000 Ω • Vo
Vo nom Rext1
Rext1
––––––––––– Vo
–––––––––––
Vo nomVo R1 + 4000 Ω
c) Vo = Vo nom to Vo max, using Rext2 between R and S+:
4000 Ω • Vo • (Vo nom – 2.5 V)
Rext2 –––––––––––––––––––––––––––––– – –
2.5 V • (Vo – Vo nom)
Vo nom • 2.5 V • Rext2
Vo
–––––––––––––––––––––––––––––– ––––––– – –
2.5 V • (R2 + 4000 Ω) – Vo nom 4000 Ω
Caution: Rext should never be less than 47 k.
R
S+
Go–
+
V
ext
4 k
V
ref
= 2.5 V
Control
logic R
ext1
R
ext2
JM154
Gi–
Vi+
+
S–
Fig. 10
Voltage adjustment via R-input
Table 7: Maximum adjustable output voltage
Vo nom Nominal Output
Voltage
Conditions 3.3 V 5.1 V 12/15 V 24 V 36 V 48 V Unit
min typ min typ min typ min typ min typ min typ
Vo max Max. adjustable output
voltage with R-input
Vi nom, Io nom 5.5 16 26 42.5 52.8 V
Test Sockets
Test sockets (pin = 2 mm) for measuring the output voltage Vo at the sense lines, are located at the front side of the regulator.
The test sockets are protected by a series resistor.
LED Output Voltage Indicator
A green LED indicator shines when the output voltage is present.
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PSK / PSS Series
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Electromagnetic Compatibility (EMC)
Electromagnetic Immunity
General condition: Case earthed.
Table 8: Immunity type tests
Phenomenon Standard Level Coupling mode Value
applied
Waveform Source
imped.
Test procedure In
oper.
Perf.
crit. 2
Direct transients2IEC 60571-1
2i/c, +i/ i
800 Vp100 µs
100 Ω
1 positive and
1 negative surge
per coupling
mode
yes B
1500 Vp50 µs
3000 Vp5 µs
4000 Vp1 µs
7000 Vp100 ns
Electrostatic
discharge (to case)
IEC/EN
61000-4-2 4 2contact discharge 6000 Vp1/50 ns 330 Ω 10 pos. & 10 neg.
discharges yes A
air discharge 8000 Vp
Electromagnetic
field
IEC/EN
61000-4-3
3 2
2 3antenna 10 V/m 2
3 V/m 3AM 80% / 1 kHz N/A 80 – 1000 MHz yes A
3 2antenna 10 V/m 50% duty cycle,
200 Hz rep. rate N/A 900 ± 5 MHz A
Electrical fast
transients / burst
IEC/EN
61000-4-4
3 2
2 3
i/c, +i/ i
2000 Vp
2
1000 Vp
3
bursts of 5/50 ns;
5 kHz repet. rate;
transients with 15 ms
burst duration;
300 ms period
50 Ω
60 s positive
60 s negative
transients per
coupling mode
yes
A
4 2
3 3
4000 Vp
2
2000 Vp
3B 5
Surges IEC/EN
61000-4-5
3 2
2 3i/c 2000 Vp
2
1000 Vp
3
1.2 / 50 µs
12 Ω 5 pos. & 5 neg.
surges per
coupling mode yes A
3 2
1 3+i/– i 1000 Vp
2
500 Vp
32 Ω
Conducted
disturbances
IEC/EN
61000-4-6
3 2
2 3i, o, signal wires 10 VAC 2
3 VAC 3AM 80% / 1 kHz 150 Ω 0.15 – 80 MHz yes A
1 i = input, o = output, c = case
2 Not applicable for -2 models
3 Valid for -2 models
4 A = Normal operation, no deviation from specifications, B = Normal operation, temporary loss of function or deviation from specs possible
5 With option C, manual reset might be necessary.
Electromagnetic Emission
Limit: 61204bqp Detector: Peak, conducted Vi+, EMC-Service Divina, 2009-12-09
PSK2412-9, Ui= 110 Vdc, Uo= 24 V, Io= 10 A
0
dBµV
EN 55011 Group 1 Class A qp
0.2 0.5 1 2 5 10 20 MHz
JM153
20
40
60
80
EN 55011 Group 1 Class A pk
JM152
30 50 100 200 500 1000 MHz
dBµV/m
10
20
30
40
0
50
EMC-Service Divina, ESVS 30:R&S, BBA 9106/UHALP 9107:Schwarzb., QP, 2009-12-02
Testdistance 10 m, PSK24Z10A-7EC Ui=66 V, Uo=24 V Io= 10 A
EN 55011 A
Fig. 11
Typical conducted disturbance voltage (quasi-peak & average)
according to EN 55011 Group 1, Class A,
measured at Vi nom = 110 V and Io = 10 A (PSK2412-9).
Fig. 12
Typ. radiated disturbance voltage (quasi-peak) in 10 m
distance according to EN 55011 Group 1, Class A,
measured at Vi nom = 110 V and Io = 10 A (PSK2412-9).
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Immunity to Environmental Conditions
Table 9: Mechanical and climatic stress
Test method Standard Test Conditions Status
Cab Damp heat
steady state
IEC/EN 60068-2-78
MIL-STD-810D section 507.2
Temperature: 40 ±2 °C
Regulator not
operating
Relative humidity: 93 +2/-3 %
Duration: 56 days
Db Damp heat test,
cyclic 2
EN 50155:2007, clause 12.2.5
IEC/EN 60068-2-30
Temperature: 55 °C and 25 °C
Regulator not
operating
Cycles (respiration effect): 2
Duration: 2x 24 h
Ka Salt mist test
(sodium chloride
NaCl solution)
EN 50155:2007, clause 12.2.10
IEC/EN 60068-2-11, class ST2
Temperature: 35 ±2 °C Regulator not
operating
Duration: 16 h
Ea Shock
(half-sinusoidal)
IEC/EN 60068-2-27
MIL-STD-810D section 516.3
Acceleration amplitude: 50 gn = 490 m/s2
Regulator
operating
Bump duration: 11 ms
Number of bumps: 18 (3 in each direction)
Eb Bump
(half-sinusoidal)
IEC/EN 60068-2-29
MIL-STD-810D section 516.3
Acceleration amplitude: 25 gn = 245 m/s2
Regulator
operating
Bump duration: 11 ms
Number of bumps: 6000 (1000 in each direction)
Fda Random vibration
wide band
Reproducibility high
IEC/EN 60068-2-35
DIN 40046 part 23
Acceleration spectral density: 0.05 gn
2/Hz
Regulator
operating
Frequency band: 20 to 500 Hz
Acceleration magnitude: 4.9 gn rms
Test duration: 3 h (1 h in each axis)
- Shock EN 50155:2007 clause 12.2.11
EN 61373 sect. 10, class B,
body mounted 1
Acceleration amplitude: 5.1 gn
Regulator
operating
Bump duration: 30 ms
Number of bumps: 18 (3 in each direction)
- Simulated long life
testing at increased
random vibration
levels
EN 50155:2007 clause 12.2.11
EN 61373 sect. and 9,
class B, body mounted 1
Acceleration spectral density: 0.02 gn
2/Hz
Regulator
operating
Frequency band: 5 to 150 Hz
Acceleration magnitude: 0.8 gn rms
Test duration: 15 h (5 h in each axis)
1 Body mounted = chassis of a railway coach
2 Models with version V104 or later
Temperatures
Table 10: Temperature specifications, valid for air pressure of 800 to 1200 hPa (800 to 1200 mbar)
Temperature -2 -7 -9 (Option) Unit
Characteristics Conditions min typ max min typ max min typ max
TAAmbient temperature 1 Regulator operating 1 - 10 50 - 25 71 - 40 71
°C
TCCase temperature - 10 85 - 25 95 - 40 95
TSStorage temperature 1 Not operational - 25 85 - 40 85 - 55 85
1 See Thermal Considerations and Overtemperature Protection.
Reliability
Table 11: Typical MTBF and device hours
MTBF Ground benign Ground fixed Ground mobile Device hours 1
Case temperature TC = 40 °C TC = 40 °C TC = 70 °C TC = 50 °C
MTBF accord. to MIL-HDBK-217F 335 000 h 138 000 h 35 000 h 33 000 h 2 100 000 h
1 Statistical values, based on an average of 4300 working hours per year and in general field use
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PSK / PSS Series
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Mechanical Data
PSS Models
The regulators are designed to be inserted into a rack according to IEC 60297-3. Dimensions in mm.
European
Projection
111 ±0.5
168.5 ±0.5
60
3.27
7 TE 5 TE
25.9
Front plate Main face
171.0 to 171.9
50
11.8
76
50
Measuring point of
case temperature TC
4 x M4
09028b
8
5
103
30.3
27.38
7.8
13.3
30.5
51.5
10.34
7.04
17.8
Potentiometer
(option P)
Test sockets
LED OK green
d
Back plate
+
Screw holes of the
frontplate
Ø5 x 9
Ø 2.8
0.2
152
Fig. 13
Case S01 for PSS models; weight 1.3 kg
Aluminum, fully enclosed, black finish EP power-coated, and self cooling.
Notes:
– d 15 mm, recommended minimum distance to next part to ensure proper air circulation at full output power.
– Free air locations: the regulator should be moun ted with its fins in vertical position to achieve a maximum air flow through heat sink.
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Positive Switching Regulators
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PSK Models
The regulators are designed to be inserted into a DIN-rack according to IEC 60297-3. Dimensions in mm.
European
Projection
159 4.5
89
168.5
d
80
6.5
3.27
7 TE 9 TE
25.9
Front plate Main face Back plate
Measuring point of
case temperature T
C
171.0 to 171.9
50
11.8
09029b
30.3
111
±0.5
103
27.38
7.8
13.3
30.5
51.5
10.34
17.8
LED OK green
Potentiometer
(option P)
Test sockets
7.04
+
Screw holes of the
frontplate
5 x 9
2.8
0.2
Fig. 14
Case K01 for PSK models, weight 1.6 kg
Aluminum, fully enclosed, black finish EP powder-coated, and self cooling.
Notes:
– d 15 mm, recommended minimum distance to next part to ensure proper air circulation at full output power.
– Free air locations: the regulator should be moun ted with its fins in vertical position to achieve a maximum air flow through heat sink.
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PSK / PSS Series
Positive Switching Regulators
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Option B, B1
6.5
11.2
13
140
17.3 133.4
±0.2
30
168
547.2
38.5
127 6.5
11.8
11027
European
Projection
Fig. 15
Option B, large cooling plate
Weight: 1.3 kg
111
168
±0.5
101
158
5
M 4
5
171.9
547.2
38.5
11.8
11028
Fig. 16
Option B1, small cooling plate
Weight: 1.2 kg
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Safety and Installation Instructions
Connector Pin Allocation
The connector pin allocation table defines the electrical potentials and the physical pin positions on the H15 or H15S4 connector.
Pin 24 (protective earth) is a leading pin, which provides electrical contact first. The regulators should only be wired via the female
connector H15 (according to DIN 41612) to ensure requested safety!
Table 12: H15 and H15S4 connector pin allocation
Electrical Determination Type H15 Type H15S4
Pin
no.
Ident. Pin
no.
Ident.
Output voltage (positive
Output voltage (positive)
Output voltage (negative)
Output voltage (negative)
4
6
8
10
Vo+
Vo+
Go-
Go-
4/6
8/10
Vo+
Go-
Crowbar trigger input (option C)
Inhibit input
R-input (output voltage programming)
Sense line (negative)
Sense line (positive)
Current sharing control input
12
14
16
18
20
22
C
i
R
S-
S+
T
12
14
16
18
20
22
C
i
R
S-
S+
T
Protective ground (leading pin)
Input voltage (negative)
Input voltage (negative)
Input voltage (positive)
Input voltage (positive)
24
26
28
30
32
Gi-
Gi-
Vi+
Vi+
24
26/28
30/32
Gi-
Vi+
4
4/6
32
30/32
Type H15
Type H15S4
Fixtures for connector
retention clips V
(see Accessories)
Fixtures for connector
retention clips V
(see Accessories)
10010a
Fig. 17
View of H15 and H15S4 male connector
Installation Instruction
Installation of the regulators must strictly follow the national safety regulations in compliance with the enclosure, mounting,
creepage, clearance, casualty, markings, and segregation requirements of the end-use application.
The input and the output circuit are not separated. The negative path is internally interconnected.
The regulators should be connected to a secondary circuit. Make sure that a regulator failure (e.g. by an internal short-circuit)
does not result in a hazardous condition.
Do not open the regulator!
Standards and Approvals
The regulators are safety-approved to UL/CSA 60950-1 2nd Ed. and IEC/EN 60950-1 2nd Ed. They correspond to Class I equipment
(with case connected to ground).
The regulators have been evaluated for:
Building in
No insulation from input to output.
The use in a pollution degree 2 environment
Connecting the input to a secondary circuit, which is subject to a maximum transient rating of 1500 V.
The switching regulators are subject to manufacturing sur veillance in accordance with the above mentioned standards and with
ISO 9001:2015.
Cleaning Liquids
In order to avoid possible damage, any penetration of cleaning fluids must be prevented, since the regulators are not hermetically sealed.
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PSK / PSS Series
Positive Switching Regulators
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Protection Degree
The protection degree is IP 30. It applies only, if the regulator is plugged-in or the matching female connector is properly attached.
Isolation and Protective Earth
The resistance of the protective earth connection (max. 0.1 ) is tested. The electric strength between input inter con nected with
output and case is tested with 1500 VDC 1 s (all models with version V103 or later). Models with Vi max = 144 V and V104 or later
are tested with 2200 VDC 1 s.
These tests are performed in the factory as routine test in accordance with EN 50116 and IEC/EN 60950. The electric strength
test should not be repeated by the customer. BelPS Company does not honor warranty claims resulting from incorrect executed
electric strength tests.
Railway Application
The regulators have been developed observing the railway standards EN 50155 and EN 50121. All boards are coated with a
protective lacquer.
Description of Options
-7 Temperature Range
This option defines a restricted temperature range as specified in table 10 (not for new designs).
E Inrush Current Limitation
Note: This option requires an increased minimum input voltage Vi max of up to 1 V, dependent upon input range.
In regulators without option E, after application of the input supply the inrush current is limited by parasitic components of the voltage
source and the regulator input only. The regulator input exhibits a very low impedance, and when driven from a low impedance
source, for example a battery, the inrush current can peak at several orders of magnitude above the continuous input current.
Option E dramatically reduces this peak current and is recommended for any application to protect series elements such as fuses,
switches, or circuit breakers. The start-up circuit is bypassed during normal operation.
Î [A]
t
40 (typical)0 100 (typical) ms
Normal operation
(R
s
bypassed)
Soft startInrush limit
(I
i
= ––––)
V
i
R
s
11029a
Fig. 18
Option E: Inrush current versus time. Rs is the startup resistor (Rs = 1 Ω for models with Vi max 80 V, Rs = 15 Ω for models with Vi max > 80 V)
C Thyristor Crowbar
Note: The crowbar can be reset by removal of the input voltage only. The inhibit signal cannot deactivate the thyristor.
Option C protects the load against power supply malfunction. It is not designed to sink external currents.
As a central overvoltage protection device, the crowbar is usually connected to the external load via distributed inductance of the
lines. For this reason, the over voltage at the load can temporarily exceed the trigger voltage Vo c. Depending on the application,
further decentralized over voltage protection elements may have to be used additionally.
A fixed-value monitoring circuit checks the output voltage Vo, and when the trigger voltage Vo c is reached, the thyristor crowbar
triggers and disables the output.
An external connection C (crowbar trigger control) is provided. When crowbar option is used with two or more power supplies
in parallel connection, all crowbar trigger terminals (C) should be interconnected. This ensures all crowbar circuits triggering
simultaneously, in order to disable all outputs at once. The crowbar trigger voltage is maintained between Vo+ and Go–. To prevent
false triggering, the user should ensure that Vo (between Vo+ and Go–) does not exceed Vo c.
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Table 13: Crowbar trigger levels
Characteristics Conditions PSK5A20-9ECKG PSK1212
PSK1216
PSK1220
PSS249
PSK2412
PSK2416
PSK2420
PSK3612
PSK3616
PSK3620
PSK4812 Unit
min typ max min typ max min typ max min typ max min typ max
Vo c Trigger voltage TC min TC max
Vi min Vi max
Io = 0 Io nom
6.3 6.7 17.8 18.9 28.9 30.6 47 50 63 67 V
tSDelay time 1.5 1.5 1.5 1.5 1.5 µs
B, B1 Cooling Plate
Where a cooling surface is available, a cooling plate (option B or option B1) can be fitted instead of the standard heatsink. The
mounting system must ensure sufficient cooling capacity to guarantee that the maximum case temperature TC max is not exceeded.
The required cooling capacity can be calculated by the following formula:
100% – η
PLoss = _________ • (VoIo)
η
G RoHS Compliance
Models with G are RoHS-compliant for all six substances.
Accessories
A variety of electrical and mechanical accessories are available including:
Various front panels for 19" DIN-racks with 3U height, 12 or 16 TE, Schroff or Intermas
DIN-rail mounting assembly HZZ0615-G; see fig. 20
Various mating connectors H15 and H15S4 including fast-on, screw, solder, or press-fit terminals, code key system and
coding wedges HZZ00202-G
Pair of connector retention clips HZZ01209-G; see fig. 22
Connector retention brackets HZZ01216-G; see fig. 23
Different cable connector housings (cable hoods), includ ing a metallic version for fire protection
Cage clamp adapter HZZ00144-G; see fig. 24
Wall-mounting plate K02 HZZ01213, only for models with option B1
Brackets for DIN-rail and wall mounting HZZ00610
Battery sensors S-KSMH... for using the converter as battery charger. Different cell characteristics can be selected; see
Battery Charging/Temperature Sensor.
Fig. 19
Different front panels
Fig. 20
DIN-rail mounting assembly HZZ00615-G
K / PSS Series MELCHER“ ve Switching Regulators The Power Partners, POWER e— SOLUTIONS 6 PROTECTION ’ a new group
tech.support@psbel.com
belfuse.com/power-solutions
BCD20029-G Rev AE, 31-Jan-2019
Page 22 of 22
PSK / PSS Series
Positive Switching Regulators
© 2019 Bel Power Solutions & Protection
Fig. 21
H15 female connector with code key system
Fig.22
Connector retention clips HZZ01209-G
20 to 30 Ncm
Fig. 23
Connector retention brackets HZZ01216-G
Fig. 24
Cage clamp adapter HZZ00144-G
For additional accessory product information, see the accessory data sheets listed with each product series at our web site.
NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems,
equipment used in hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the
date manufactured. Specifications are subject to change without notice.