TE Application Tooling 的 2150370 Drawing 规格书

8 IT 6 i) 4 3 2 r) 1> T 3 A A M ”I REI SIGNS @ “"IIGI’“ I"IT"“WWWWW‘U” T'TTTTTSTTT‘TT’TT SEzTIIUGSGJGAAJfE A, 66 P .m IISGIIIISI III; III III; ATLANTIC VERSION PAW APPL CATCH STILE CG IIIERSIGN CHART A IELEASED IIISIZIII II II TERNINATGA WISH RE'IISIGN DESCRIPTION EEE) TIRE 7 I 7 INTERFACE ADAPTER CONVERT TQ “ART VUMBETS REQUIRED II FINE "HMP HEIGHT A‘JUST PNEGIIATIC SE‘WI LIT"H JLATE 2II995I7I IGGIGGI7I S72I‘SG3IG7S 7 7 :I“8/-CO7I IIIUIATITI 2I A A T T T T STITAVRLT AflDPLLIC, TAG: 2IAI3267T 7 SA2I5AAID7A A 7 I C 7v fl 7 I I I I 20T€TEA7I IIASHER, IIAIE SPRIAG, CREST7TG7C3IEST 2:3 ‘ ‘ ‘T “ 2’ ‘ A: 7 I I I I 2II90837I RETAINER, IASILATIGN DIAL 2A,? A FINE CTINP HEICHT ADIUST ,EETTVO, 7 ’7 7 T 7 ’ 7 7 T 7 ’ ’ , A 7 7 2 2 7 2IGSAGG7I SHCS, LGII HEAD, RcHS, M5 X ID 220 UTAH PLATEA PIEUNATIG FEED 2II99ISGAI 2TT9I9272 7 2II96/-I7I 7 2GGSIIGA2 7 7 7 7 7 2II95537I MECHINICII FEED ASSENDLI 239 I 7‘” n A SERVO 7 7 7 7 7 7 7 7 7 7 7 I 2GGSHG72 AIR FEED N’ODLLE 238 A \CN GAINIP HEIGHT ADJUST ALATCH PLATE 7 7 7 7 7 7 , 7 7 I I 7 2IIgI/GA'72 TAG,IDEATIFICATIGA 2T3 A FINE CRINP HEIGHT ADJUST \GNE A A A A A A A 7 7 PEEREE 7 I90I6977I FEED FINGER ASSENPLVEF I53 A CRIME’ TOOLI\G T’TIT 7 7 7 7 7 7 7 7 , T T T T PIN, SLQTTED SPRING 3 0 X T43 TIT 7 I I I I SPRING, CGNPRESSIGN I I6 7 I I I I GUIDE PIA, HGLDDGIIA I75 7 I I I I GUIDE PIA, HGLDDGII‘A I III 7 7 7 7 2 RING, RETAIN, EXTEHN, 3ITT6 CIESCEIT II2 7 I I I I NAG NET RARE EARTH HIGH ENERGI I66 7 REEREEREEREE UNT,ER NAGAETIC IGI ADPLIC ATO? DATA 7 7 7 7 I SPRING, FEED FIIGER I23 I 7 7 7 7 I PIN RETAIA GRID SSA I T CRINP SI7E TIAE , , , WIFE 3 3p [ 130] E 7 7 HEEHEE 7 NENGRI CHIP, PRG I33 II QI G mm .A A A I I A SERIIG FEED LATCH ASN I33 INGJL 3,81 mm [.230] E T T T T SPACER ”PIT/PER 87 ; T G, _ ‘ \ 2 'TTTTTLTITOTVTQINOZTQTOUTTTONE @ 7 I I I I 7II995672 UNEATATIGI PACRAGE TI 7 2 2 2 2 27ISGS272 SCR, SET, FLT PGIIT N3 I I0 G 70 7 I 7 7 I 2IIGTAGAI TAG,IDEATIFIGATIGA 67 7 2 2 2 2 2IGSGIS7I SGREII, DRIIE, RH, RoHS, 2 x I88 66 TERNINAL DATA TE TEIHINAL TE CAINP SPECIFICATION 7 ; ; I I I90I68I7I DLDDDWI TERNIAAL 6: , , I 7 ” 2IGSAGG78 SHCS, LCI HEAP, R HS, NA X I” ” TERNINAL NANE m SERIES TAP CGITACT FGI SEALEI CGIIEC TGI 7 I 7 I I 71107037} UMHEF’TID LQWEfT BOLT T’ g3 TI‘I‘TRE ST W LETCTH <27; insulation="" pta="" t'ieter="" paige="" s="" 7="" 3="" 7="" 3="" 3="" 99276375="" scr,="" set,="" sgg,="" cgae="" pgii="" it,="" m3="" i="" ag="" 62="" 33="" 3075="" do="" mm="" i="" t9ii’7="" 2tii’="" ii]="" @a.tc7d,dc="" rm="" [="" t6t7="" 2h="" in]&="" 7="" i="" i="" i="" i="" 207935374="" scr,bhsc,rghstmlx8150="" teri‘iiinial="" q="" iia7scs2="" 7="" 7="" a="" a="" a="" a="" a="" s7isg227d="" sgr,="" hex="" hd="" cap,="" ha="" x="" 60="" 59="" a33lica="" ig\\77/="" ,="" ,="" ,="" ,="" ,="" ,="" am="" 7="" i="" a="" a="" 33e”ieicati:w="" 7="" 7="" zggsggi="" i="" feed="" finger="" j8="" f="" ‘="" "="" t’="" 7="" 3="" 3="" 3="" 3="" 2igsagg7a="" shcs,="" lgii="" head,="" rghs,="" na="" x="" 8="" :3i="" ”="" terniials="" appliedfi="" a="" 2="" ,2="" 2="" 2="" 2i6808378="" scp,="" sit="" hd="" cap,="" rdhs,="" ma="" i="" i6="" 56="" 7="" 2="" 2="" 2="" 2="" sgisgsg72="" nut,="" hex,="" reg,="" pchs,="" na="" 55="" te="" terniial="" te="" tet‘iiinal="" te="" seal="" te="" seal="" 7="" 2="" 7="" q="" ;="" 50w,“="" nut="" hex!="" rec="" pchs="" m3="" 54="" i="" i2i/.,i7="" ,="" f="" 7="" i="" v”="" ’="" ’="" ’="" i.="" i="" ”wi="" t="" a="" t="" 7="" 2="" 2="" 2="" 2="" 98696578="" iiut,="" lgg,="" hex,="" tgrgue="" inii="" d3="" 7="" i="" i="" i="" i="" i7sgi53307g="" nut,="" hex,="" reg,="" hghs,="" n3="" s="" 52="" 7="" 7="" 7="" 7="" i="" 2ii979277="" piaiil,="" ef,="" air="" :3i="" s="" 7="" i="" i="" i="" i="" i7523547a="" standoee,hold7dowi\="" 50="" 7="" 7="" 7="" 7="" i="" i8g2379="" scr,="" sat="" hd="" ca9="" na="" x="" 60="" i9="" 7="" 7="" 7="" 7="" 7="" 2ii96527i="" feed="" can,="" pre="" feed="" 48="" ‘itiiiipe="" le3="" crimp="" height="" 'cpimp="" height="" 7="" 7="" 7="" 7="" 7="" 2ii96537i="" feed="" g‘ii="" ,="" post="" feed="" i="" size="" f="" mm="" [inch]="" 3eeepience="" setting="" 7="" t="" t="" i="" i="" 2ii965575="" applicator="" pasic="" assemhlv,="" ee="" 46="" 3="" 0cmm7="" 2="" ti+/7o="" 05="" [7085+/7="" 032]="" a="" e="" 7="" t="" 7="" t="" t="" 7ti93697i="" pam,anp="" style,="" ead="" feed="" ii="" zocmm2="" i="" zsi’ii’7o="" gs="" [,oitaii’7="" 0:2]="" i="" 8="" 7="" i="" i="" i="" i="" 20i93837i="" scr,="" bhsc,="" rchs="" i'm8="" i="" 2st="" ii="" i="" 25mm2="" i="" siiiag="" d5="" [.066+/7.022]="" 3,9="" 7="" i="" 7="" i="" i="" 2ii96a57i="" disc,="" aineered="" fa="" iiire="" adiustneit="" io="" 7="" i="" 7="" i="" i="" 2iiggsi7i="" appli“="" gr="" shin="" pica="" 39="" 7="" i="" i="" i="" i="" 2iiggai72="" ran="" ii="" sher,="" precisign="" 38="" 7="" i="" i="" i="" i="" 2ii€3857i="" fa="" head,="" atlaiitic,="" stvle="" 37="" a="" recommended="" spare="" parts="" 7="" i="" 7="" i="" i="" 2ii90927i="" dlt,="" adistneat="" :3)="" i,="" 7="" i="" ,="" i="" i="" iaisgzs72="" iiiasher,="" elat,="" reg="" n:="" g="" a="" grease="" dearing="" surfaces="" lightli="" ion,="" set="" iii="" i="" re="" d="" i="" sc,="" itett/="" 40="" to="" ,="" 2="" 2="" 2="" 2="" @5835“)="" sw,="" sw="" hd="" cap,="" hhs,="" mi="" i="" 20="" 3i="" ai="" s="" f="" p="" ‘="" ,="" ,="" 2="" aaa="" i="" i="" '="" 5="" luhricate="" daili="" pet="" the="" ajplica="" gr="" iastructign="" s="" t="" [e="" uqetitnu="" l5e="" ute="" setttwvé="" 7="" 2="" 2="" 2="" 2="" i72icsg837o="" scr,="" sat="" hd="" gap,="" rohs,="" ni="" i="" ig="" 29="" sheet="" supplied="" iiith="" the="" awlica="" tor="" iii="" requ="" he;="" criiiip="" t'teiot‘tt="" settiag="" 7="" i="" i="" i="" i="" 2406397i="" stripper="" inaghiaiagi="" 2i="" ,="" "="" 9a0a»7="" i="" i="" ‘2="" a="" ar:="" licatgr="" specific="" data="" tg="" 3e="" entered="" [\tc="" dlair="" neigri="" chid="" at="" tttpue="" tq="" crime="" too="" l="" i="" w="" -="" 2="" 2="" 2="" ‘="" t3713”="" t="" stthti="" thtetdep="" p3="" assen="" li="" see="" helc="" fgr="" :art="" ngvher="" 7="" i="" i="" i="" i="" its/«in="" plate,="" strip="" glide="" 2a="" paejmatic="" feed="" ..ith="" isiiart="" a‘plicatop“="" ggiiersign:="" ,="" a="" i="" i="" i="" i="" 24d525a5="" plate,="" strip="" hgld="" gii="" 23="" seaiii="" :="">FEE> IIIITH IIFINE CRINP HEIGHT ADJUST“ A , 7 , SERIG FEE) IIIITH “NCIN7C3IIMP HEIGHT ADJUST“ 7 2 2 2 2 27222SI73 SPRING, GGIIIPRESSIGIN 22 D ST E T OF T E TPIPPE3 E RE IRED E o I C T T T T T TTTMTTTTT WAS 20 SAJUGVIN HS IMAYE GG IIHNNIINS 7 7 ,, APPLICATGR SETTII‘EEA BENCH AND LEADNAPIER APPLICATIG\S 2 2 2 2 HOLT” C GUIDE, LGIIER STRIP I8 7 A I I I I720I93837I SGR, DHSC, RGHS ING x I2I I7 Q APALI PAIT NUNHER I7234I975 LGGTITE TG THAEADS GF ITEIIS So, 62 321,2, 7 I I I I 740mm SPACER I6 ,A I , , ,A M A A, 1A, A FOR 0 GNLv APPLV PAPIT \INDER I 234% S LGGTITE TG THREADS GF ITENS Sc I 242 7 I I I I I7523GGAI SPACERHGLDADGIII, I3 A GREASE THREADS, GRGGIE AND GARING GN ITEvS 35 S 252, I 7 I I I I 24061179 PLATE, REAR SHEAR II A * * * * * * I0 NA G,IET ITEN IGG NUST 3E GRIENTED CGRRECTLI IN ORDER TG PRO3ERLY A ,7 , ,, ,nI In A I 7 I7 I I» ~ * ACTUATET THE COUNTE; 7 7 I 7 7 2II99ST 2 APPLIGATGR SHIN TACK 260 I I I I I b Gel/.32 G PLATE, FRGAT SHE ,R 9 7 I 7 I I S72IGSI7G 7RING, GIG I), .GIG )IA, NAT 2'32 I I I I I I T33‘I/95’T ANIIL, GGNRIIIATIGA, SPECIAL 8 & GRINP HEIGHT REFERENCE SETTING WAS THE SETTING JSEDI IIHEN THE 7 7 7 7 I 2II96AO7I DISH ADD, A12, FEE) 250 I A I I I I 77I723sA—I ALADE, SLIA 7 APPLICATGR I- S GUALIFIED AT THE FACTGRI ADGJSTMEW NAI 5E M I A A , NECESSARI IIHEN RUA\ING A33LICATOR IN THE FIELD, ’ ’ ’ ’ T ”T3988” “SHIN“ L5H“? TTT‘J TTT M9 ’ ’ ’ ’ ’ ’ 6 ‘ 7 7 7 7 I 2IIGGAI7I FEED CAN, AH FEE) 248 7 I I I I T72AGGAI72 SPACER D TEIT“ 3”” \OT COVDATTBLE WITH TIECHIWCAL FEED» 7 I 7 I I ZII97987I DETENT PIN 247 7 I I I I 272SSGG979 DLGGI FL CRINPER SPACER /. @ THE RECGINENDE; SET L: IDA [ID FEE AppUC Tops 13 pQgIIEED WITH 7 I 7 I I I7222T973 SPRING, CGNDRESSIGI 245 I I I I I I T7T87C73CI87I CRINPER, IASLLATIGN G 3 TIEN 2I II96537I THE APPLICATGR CAN DE CGNF CJRED FGR PREAFEED IIITH 7 7 I 7 7 2II9I‘397I RAN, ANP STILE, E‘II) FEED, NG N7 AD LST 2ID 7 I I I I I7ASS€
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
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Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150370
R.KNEPPER 30-Sep-13
T.ELBIN 30-Sep-13
M.CLIFFORD 30-Sep-13
1:1 1 4 A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
ARELEASED
04NOV2013
RK TE
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150370 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150370 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150370 -4 - - -
2150370 -5 A FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-2
2150370 -6 A NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150370 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150370 -7 A CRIMP TOOLING KIT - - - - - - - -
SET UP GAUGE
2119599-2
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
ITEM
NO
DESCRIPTIONPART NO-2-5-6-7-77
1
CRIMPER, WIRE PREMIUM
1-456410-5
1
11111
2
SPACER, CRIMPER
1-455888-1
1
1111-
3
CRIMPER, INSULATION O
1-1803018-4
1
11111
4
BLOCK, FL CRIMPER SPACER
2-238009-9
1
1111-
5
SPACER
7-240641-2
1
1111-
6
-
-
1
-----
7
BLADE, SLUG
2217206-7
1
1111-
8
ANVIL, COMBINATION, SPECIAL
1333295-1
1
11111
9
PLATE, FRONT SHEAR
6-690482-0
1
1111-
10
-
-
1
-----
11
PLATE, REAR SHEAR
240644-9
1
1111-
13
SPACER,HOLD-DOWN
1752360-1
1
1111-
16
SPACER
240641-7
1
1111-
17
SCR, BHSC, RoHS (M6 X 12)
1-2079383-1
4
4444-
18
GUIDE, LOWER STRIP
1901259-6
2
2222-
20
DRAG
1752373-4
1
1111-
22
SPRING, COMPRESSION
2-22281-3
2
2222-
23
PLATE, STRIP HOLD DOWN
240825-5
1
1111-
24
PLATE, STRIP GUIDE
1752371-5
1
1111-
25
STUD, THREADED
1320906-1
2
2222-
27
STRIPPER (MACHINING)
240639-1
1
1111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
2222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
2222-
33
WASHER, FLAT, REG M4
1-18028-2
7
7777-
35
BOLT, ADJUSTMENT
2119092-1
1
11-1-
37
FA HEAD, ATLANTIC STYLE
2119085-1
1
1111-
38
RAM WASHER, PRECISION
2119644-2
1
1111-
39
APPLICATOR SHIM PACK
2119957-1
1
11-1-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
11-1-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
1111-
44
RAM,AMP STYLE, END FEED
2119369-1
1
11-1-
46
APPLICATOR BASIC ASSEMBLY, EF
2119655-5
1
1111-
47
FEED CAM, POST FEED
2119653-1
1
-----
48
FEED CAM, PRE FEED
2119652-1
1
-----
49
SCR, SKT HD CAP M4 X 6.0
18023-9
3
1----
50
STANDOFF,HOLD-DOWN
1752354-4
1
1111-
51
PAWL, EF, AIR
2119792-2
1
1----
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
1111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
2222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
2222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
2222-
56
SCR, SKT HD CAP, RoHS, M4 X 16
2168083-8
2
2222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
3
3333-
58
FEED FINGER
2063961-1
1
-----
59
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1
-----
60
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1
1111-
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
33-3-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
11-1-
64
SHCS, LOW HEAD, RoHS, M4 X 16
2168400-8
2
2222-
65
HOLDDOWN, TERMINAL
1901681-1
1
1111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2
2222-
67
TAG,IDENTIFICATION
2119740-1
1
1--1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
2222-
71
DOCUMENTATION PACKAGE
2119956-2
1
1111-
82
SPACER, CRIMPER
455888-5
1
1111-
133
SERVO FEED LATCH ASM
1633743-1
1
-11--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
-REFREF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
1----
163
SPRING, FEED FINGER
240638-1
1
1----
164
COUNTER, MAGNETIC
994970-2
1
REFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
1111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
2----
174
GUIDE PIN,HOLDDOWN
1901680-2
1
1111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
1111-
176
SPRING, COMPRESSION
8-22280-7
1
1111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
1111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
-REFREF--
213
TAG,IDENTIFICATION
2119740-2
1
-11--
238
AIR FEED MODULE
2063440-2
1
1----
239
MECHANICAL FEED ASSEMBLY
2119580-1
1
-----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
-22--
242
RETAINER, INSULATION DIAL
2119083-1
1
1111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
1111-
ITEM
NO
DESCRIPTIONPART NO-2-5-6-7-77
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1
1111-
245
RAM, AMP STYLE, END FEED, NON-ADJUST
2119759-1
1
--1--
246
SPRING, COMPRESSION
1-22279-3
1
11-1-
247
DETENT PIN
2119798-1
1
11-1-
248
FEED CAM, AIR FEED
2119641-1
1
1----
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
1----
250
PUSH ROD, AIR FEED
2119640-1
1
1----
252
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
1
11-1-
260
APPLICATOR SHIM PACK
2119957-2
1
--1--
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
250 SERIES TAB CONTACT FOR SEALED CONNECTOR
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
5.00-5.50 mm [.197-.217 IN]
n
4.10-5.50 mm [.161-.217 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-5082 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
171633-1
C1__DWG_PN_1_1
172747-1
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
4.6 W1__FA_SETTING_1
7.8 W1__FA_SETTING_2
9.9 W1__FA_SETTING_3
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
3.00mm2
W1__DWG_WGAUGE_1
2.17+/-0.05 [.085+/-.002]
W1__DWG_CRIMP_HT_1
2.00mm2
W1__DWG_WGAUGE_2
1.87+/-0.05 [.074+/-.002]
W1__DWG_CRIMP_HT_2
1.25mm2
W1__DWG_WGAUGE_3
1.67+/-0.05 [.066+/-.002]
W1__DWG_CRIMP_HT_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 3.30 mm [.130] F
INSUL 5.84 mm [.230] F
APPLICATOR INSTRUCTIONS
408-10390
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 3.30 mm [.130] F
INSUL --
APPL INSTRUCTIONS
408-10390
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150370 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150370 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150370 -4 - - -
2150370 -5 1 FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-2
2150370 -6 1 NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150370 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150370 -7 1 CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150370 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150370 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150370 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS n2.5- 4.1 [.098 - .161 IN.]
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150370 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150370 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150370 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150370 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
1
1
1
1
1
4
412
1
9
10
11
13
10
6
6
6
8 T 6 A 4 3 ? Tr s DRA‘TTTNG T3 HPUSLTSHED iELEASED FOR PULTCA’ ON 20 Wt '3 3T REV STONS m r n 2 in : ~2~ _ ,_ u R ms mm» T r M C? m: (a u n 2 Hum c5 23 vow»: TUN c6 P Jr; usscmmou DAT: 7w AFVJ r) p SEE SHEET T > (AA/72:9 TEF A {g LI 2» i/ [T 1 A A , /T> I AT ° \ 7T???) /@T\ E [0.7mm (fink: d \/ HOEDDOTM SETTR FEED TYRE JNEUVATTC / c; in O T v x 5/ 0 d3 @ :(9 T T T T T T T‘ T 6A (2 xv \y \ SERVO LATCH PLATE 2% / RC (5» CD SERVO FEEDER NOT INCLUDED /;\ 0 K D N Efrq , T _ WT? KNET‘T’ET? 3} 22p ‘3 flg/Tfi/E Tr (,OTTmTTTEy T“ EleN ”'55?"3 g! u’ T; Fa'rstu'g‘ PA TTToarms ) NENS 0N3 m mums mm Tm AppTTcoTor SToTTm on sheeTs T ’ AWLTLUTON m: , , “5: c 2 MD "VS 7T3 MM: TTTT /\ Tb \T/ j A p ”m OHM SPEWE M CLIFFORDN ep Ocean End Feed HT [HT \J V \ b \J 3 m 2 mum 2m 10mm STROKE A V T2 2 o’ A @6222 o T T I A W /. FLT: .T G A T‘ 7 2.? , MR FEE) T R a c T T T C V e T s T o n s h 0 TTT n o T s h e s 3 c ’ /- 3i 4 o T 4 T 2m; ,7 mg, , T (Sign; ©E2T203M NW , , M T‘ 9 TV CmeeT ACCGSSTOTG T‘TocucTTon )TQWTTTq 5“" T T SHEET 7 0E4 TEV” AM: was raw 3mm“: SHEETS 3 is 4 ARE WT REQUIRED FOR fixTLANTIC VERSIO\
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150370
R.KNEPPER 30-Sep-13
T.ELBIN 30-Sep-13
M.CLIFFORD 30-Sep-13
1:1 2 4 A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
-SEE SHEET 1
-
- -
17.78
0.700[ ]
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
FEED TYPE
49
248
250
249
137
163
172
135 240
133
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
238
183
CAM POSITION
HOLDDOWN SET-UP
44 245
50
REF
REF
1
2
3
4
5
9 11 13
16
17
18
20
22
23
24 25 27 29 31 33
35
37
38
39
40
41
44
46
50
52
70
53
54
55
56
57
60
62
63
64
65
66
67
82
166
174
175
176
177
213
242
243
244
245
246
247
252
260
A
2
33
33
REF
164
7
8
51
2
PNEUMATIC
A
AIR FEED
40mm STROKE
30mm STROKE
6
4
2
2
2
2
2
2
2
2
7
7
8
10
SERVO
LATCH PLATE
ASERVO FEEDER
NOT INCLUDED
1
1
1
1
1
1
6
6
6
8 I 6 LI A 3 ? (TS 1> SI 20 m H, W SIGNS @ ”WV“ “' ”‘3“WWW“ILW‘U" H “”5 “WT” SE2TI IU9P5909A7U20E A 66 P ,m WWW w; m m pACIHC VERSION ‘ ARPLICATGIIR STYLE CGI VERSION CHART SEE SHEET, TERMINATGIR \EQSEQ REVISION DESCRIPTION FEE) TYPE 2 INTERFACE ADAJTEH I CONVERT TO ’HRT \UMBETS REQUIRED 272I503I072 A FINE CRIMP HEICHT ADIUST PNEUMATIC SERNCI LATCH RLATE 2II995I7I T9CT69I7T S72ISGSI07S 7 7 2IGSAGG7I ICIUANTITY 2T , ,I , .\ 3 ,2 ,, , , MART ADPUPMCR 9163,1267} 7 8721:0170; 7 7 7 7 7 2 7 2IGSA007I SHCS, LIGIII HEAJ, IOHD, H: Y TU 2A0 I ‘ I ’ ‘ " “ 7 7 7 7 2II95807I IIECHANICAL FEE) ASSEMRLY 239 A ,A ,A , SERVO T T T T T T T 7 7 7 T ”CGRAA072 AIR FEEP MGDI LE 2‘8 272I 03707 A FINE CRIMP HEICHT ADIUST , , /G_ I I RA Q J LATCH PLIIEA PNEUMATIC FEED 2II99507I 2TT9I’9272 7 2IISGAI72 7 2065AI072 , A T A ”37432 RAMDENH 15mm 2T3 27 2I503707T A FINE CRIMP HEICHT ADIUST AONE 7 7 7 7 7 7 7 A A 2 A 237938379 SCR, BHSC, AoAs (Me Y 2m T86 T 2 503 D7 T A CRIMP TGDLING YIT 7 7 7 7 7 7 7 7 7 7 REF 7 T90T69T7T FEED FINGER ASSEIIBLYFF T83 7 T T T G7993III7G PIN, SLGIITTED SRRING 3D Y IID T II’ 7 T T T 872778077 SPRING, CCIIIIPRESSIDN T76 7 T T T T7523537? GLIDE PIN,HGLIII TTS 7 T T I T90T68072 CLIDE PIN,HCIL:I:I III TIA 7 7 7 2 2I0AS7S RING, RETAIN, EYTERN, 3I’T6 CRESCEIT T72 7 T T T 99A9697I IIAGNET, RARE EARTH HIGH ENERGY T66 7 REEREEREE 99I9I072 CCIUNTER, MAGNETIC T64 APDUCMOR DATA 7 T T T MPOT60388ATTT :PETNU’ FETT TNGETTD IA T T6: M A 7 S7 7 D7 G, I 7, GI 73 MA, ‘jjIIRMEP a 30 1533“] Tng 7 7 7 I 2TT96AT72 FEED CAM, AIR FEE) T52 {ISM g 871;“: 03:] F 7 I T I 2TT979872 DETENT PIN TAB ,. G 7 Q 7 Q, If ,I, Q, APRLIC ATOR INSTRUCTIDNS KN I I I {”5255? ”LR M“ MD ‘W X I“ TM YA087103500Y Y Q 7 7 7 7 2TT963572 FEED CAM, PUIST FEE) TA2 ” T 7 T T T 2II96557G APPLICATCIR RASIC SSEMRLY, EF TAT 7 T T T 7TT965T7T RAM, ASIAN STYLE, ENT FEED TAO 7 T T T 2TI909272 EDLT, A IUSTMENT T39 7 7 7 T S72SG2T7I PIN, RETAIN, GRID, SIIS Y 2354 T37 TERMINAL DATA TE TERIIIAAL TE CRIIIP SRECIF ICATICIA 7 7 REF 7 SEE N0 TE A NEN’G‘IHV CHIP, RRGIIGRAIINE; TSS TERMINAL AAMF» 233 SERIES RA IIINTACT FDR SEALED CGINAEC TGIIR T 1 I 1 12:35:83? ZEKXEPFEEEIEDEDH m 18325 “a 3 (L .1 T" ‘ ,, 7 __I 7D G ,LT I I I7II7E 7:T7RII LENL7TH 7 E: INSULATION MATTE? TRMGA 7 1 1 1 ”995672 DOCUMENTWN 37mg“ IT 73 I073 Go 7 I.I9I7 ZTI 7INI7 QjAIc 5,5c I‘m I,IDI7,.II IIII 7 2 2 2 27,803272 SW, S“, FLT WW m X 1070 73 IE;I[II,JIEW@;\ ””384 ' 7 I 7 T 2TI97A07T TA ,IDENTIFICATIGN GT ‘—I CA I T , , A ,C , 3,3 m 7, A , A SDECIEICATINIWT/ A A T Z Z Z (T680I8TI SIGNED, DNINE, D’IH, TOHD, Z Y .I88 60 C 7 T T T T90T68T7T HCILDD , TERMINAL 3 TERMINALS APPLIEDfi 7 2 2 2 2I68A0078 SHCS, LCIII HEAT, RoHS, NA Y T6 6A TE TERMINAL TE TERIIINAL TE SEAL TE SEAL 7 T T T 2TT9I9377T LIMITER, ADIISTIIIENT BOLT 63 TTT6337T IT2TAT T e 7 3 3 3 992763737 SICP, SET, SCIC, CONE jOINT, MS I A I3 62 7 7 7 7 57 T80227 GI SCR, HEY HD CAR, IIA Y 5.0 59 7 7 7 7 226396I7I FEED FINGER SS 7 3 3 3 2I68A007A SHCS, LIGII‘III HEA), RSHS, MA Y 8 SI 7 2 2 2 2I6808378 SCR, SYT HD CAR, RoHS, NA Y T6 :36 7 2 2 ,2 5GI803072 ALT, HEY, REG, RSHS, IIA SS IAIHE L CHINE HEIGHT C CRIME HEIGHT 7 2 2 2 50T80307T ALT, HEA’, REG, ToHS, ‘II3 54 SI7E {a} mm IINCHI ,REFERFNQF SETTIA 7 2 2 2 986967“ 8 ALT, LOCA, HEY, TORGIE IMA‘I 53 3 00,,“ 27W,,0705 [ 085” W] 375 7 T T T T7 50I80307o ALT, HEY, REG, RSHS, M3,: S2 3 00W; T,8TI,I7O 03 I CRAI/ cog] IS 7 7 7 I ?TI979?7? PAI’IL, EE, AI? DI I 25m? I GIIID 05 I 066+/ C02] 9 e e 7 T T T T75235A7A STANDGFF,HGLI7ID‘IIN 50 7 7 7 T T802379 SCR, SAT HD CAR IIA Y 6.3 A9 7 7 7 7 2IISGS27I FEED CAM, RRE FEE) 18 n 7 T T T 227938377 SCR, BHSC, RSHS (IS A 25I /.T *‘I‘I‘I’IRW I W0 7 T T T 2II96A‘S7I DISC, NUNTDEIIE) FA IIIIIRE ADIUSTMENT 10 ON IWSTA IIN, )IJSC, ITEM 10 TI“ 7 T T T 2II995T7I APPLICATGR SHIM RACY 39 (:N A I‘ , /\ FY , " 7‘” A WI 3 I" A "K I )II LLPI EST I7E 3 N ISE GE SETTINGS T T T KITSGAA? RAM IIASHER, TELISIGI 38 , T, T, T, A A ‘III C I K/ BELC REQLIRED CTIND HEIGHT SETTING 2‘ 2 2 Iw‘gggig gngEghTtéTIAjEVN? M X 20 3T3 ,,I,, ,I TIMAF ,yp 7) (S 7 2D 7 GIG, I IG‘,L0S,I , A RECOMMENDED SRAPE RARTS II I LL CAUSE I II ANIE TC C, TIM TIN/IN; IN,, 7 2 2 2 172‘6808370 SCR, SAT HD C737 W37 W X 10 29 A CREME HEAPW‘ “New“ W‘HTLY 7 T T T 2I06397I STRIPPER IMACHININGI 2I ‘ ”I H" j 7 2 2 2 I3209067I STUD, THREADET .25 S, LUBRICATEDAILY RER THE APPLICATOR INSTRLCTICIN 7 T T T T7523TI75 PLATE, STRIP GII‘IE 2A SHEET SUP7LIED IIITH THE APPLICATGIR 2 T T I 24082525 PLATE, SW HOD WM 23 A APPLICAToR S ECIFIC DATA TO BE ENTERED INTO ELANR IIEMoRY CHIP AT T 2 2 2 2’2228TF3 SWING OOIYIWESSI N 22 ASSEMBLY. SEE BELC W E07 PART NUMEIE‘I A T T T TIszIjA/J DRAG 23 RNEU M::ATI FEE) IIITH IISMART APPLICATDRII CDNIERSICIN 87 2TbC’SI’07 /, A ,T ,A C A,,.,I A , SERI o FEED IIITH IIFINE CRIvR HEICHT ADWST“: 87 2I533707 5 7 2 2 2 TSOTZD976 GLIDE, LIGITIER STRIR T5 7 PAOGAI7T SPACER 6 5 ADWSTMEAT OF THE STRI3PER MAY BE REQUIRED IIIHEA IIGNIINC THE A , w A I, mII APRLICATDR DETIIIEEN BENCH AND LEADMARER APRLICATIGNS. I I T TISP360 T SPAN/ERHDLP MIN T3 I 7 T T T 2ACIGAA79 PLATE, REAR SHEAR IT A APPLY RART NMRER I723AI97S L<>ICTITE T<:i threa="">S oF ITEMS 53, 62 Y 24> A A A A , , TO A GREASE THREADS, GROOVE AA: O7RING ON ITEMS T39 A I53 I 7 T T T 67 59048270 PLATE, FRGINT SHEAR 7 7 GI T T T T T I33329‘S7I ARI/IL, CDIIILIINATIGIN, SRECIAL S & MAGNET, ITEII T66 MUST BE ORIENTED CDRRECTLY IN ORDER TO :Ro PERLY 7 T T T 2II97827I FINE AI)I T HEAD ASN, PACIFIC STYLE 2ST I 7 T T T 22I72067I PLADE, SLUG T “I DIE THE C UIIER- 7 7 7 T 2TT96/IU7T RISH RC), AIR FEED 250 7 7 7 7 7 7 G CRIMP HEIGHT REFERENCE SETTING IIIIAS THE SETTING USEI ‘IIHEN THE T T T I ZOI'9988TI AJSHI‘IG CH5"? II’ISWI 249 T I I I ITEAOMITZ SPACER 5 AP=LICATDR ‘IIAS DIALIFIED AT THE FACTORY. ADJUSTVENT MAY BE 7 T T T T7???I973 RING, CGMRRESSIG 2A6 7 T T T 2723800979 ELCICY, FL CRIMTER STACER A 2‘ I III R I: /‘A ,n 7 NEIESSHRI “HEN JNNINI APPLIWT” N THE HEW 7 T T T 2II908279 CAM, SNAIL, INSULATIGI ADSLSTMEAT 2AA I T T T T 7T8050T87/J CPIMPER, INSILATIGIIN G S A TERMINAL PITCH NOT COMPATIBLE IIIITH MECHANICAL FEED 7 T T T 20797644 ‘IIASHER, ‘IIA‘IIE SPRING, GREST7T07CREST 2A3 7 T T T T7A558887T SPACER, CRIMRER 2 {N 6 7 T T T 2TT90837T RETAINER, INSULATION DIAL 242 I T T T T T7 56AT075 CRIMPEP III‘IR E RREMII I THE R COMMENDE} SET7 P FOR END FEED AP LIC ATD RS IS RGST7FEED WITH ,, / ITEM 2 HEN Ev 2TT96537 I. THE ARRLICATDR CAN BE CGAFIGURE: FOR RRE7FEE3 IIIITH 7 I’I72I72S722 JART 0 DESCRIPTION NO 7TI72T72'3722 PART NO DESCRIPTION N ITEV 2TT96527 I :IT MAY ENCOL NTER PROBLEMS IIIITH SGME A RLICATIDNS, M 43 ” FEE] ISSLES 0R TERMINAL IAMN ING MAY OCCUR IN THE PRE7 FEED CD NFIGURATION. “‘IIIIIIC‘I‘IAIAIARIAIA‘I‘YIIIIIAI‘IR‘AIIII”"‘I“I I, INEIIEI “ I” HIE I III I7I :AY SD7Sep T3 < ai="" :1="" pa="" pt="" aug="" pa="" tit03736c8="" a="" a="" t="" eljin="" 2="" enin="" nsulati="">N RANGLE 05, D E IS 4THAT OF THE TERMINAL, THE SEAL 7 mm 373 7,3 7 INS LA TIDN RANGE S¢257 , I 098 7 T6T IN I PAC I F If NVI E E; Q TON Rm 7cm“ 3”” :-“::T9HAT,TORDN e” W Ocean End Eeed II A / I IN; fC f' "’“’C A IICoIoI TPLC ADS 7 pp 8 II 0 III II 0 II S II c C T S 3 o I A (I A o , A @E} 3 SEE :8 III T ( AT ‘ O r‘ 7‘7 ‘ ’7 V e," N ‘ C ’7‘ Q T“ OM“ n O n N he 6 7‘7 Q 1 O f A 6‘ Z O 7,_ A \ :NFTET :0 003T7 7 (ME CODF DRAIN NG NI) RFSTR (‘TFD To NI G I o G II 0 v / WIN 7 FIIISA 7 WEIGHT DOTTS @E2I503IC A CLSTmeI AcceSSIoIe I‘TocUcTIon )IoINITIq 5“" I,I WV 3 0‘4 I” fi AM: was PH mum: I SHEETS I A Z ARE NOT REQUIIED EON JACIEIC VERSION
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
12
12
13
1
2
4
6
7
8
9
10
11
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150370
R.KNEPPER 30-Sep-13
T.ELBIN 30-Sep-13
M.CLIFFORD 30-Sep-13
1:1 3 4 A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
-SEE SHEET 1
-
- -
SET UP GAUGE
2119599-2
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2150370 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150370 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150370 -4 - - -
2- 2150370 -5 A FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2
2- 2150370 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150370 -7 A CRIMP TOOLING KIT - - - - - - - -
ITEM
NO
DESCRIPTIONPART NO-22-25-27-77
1
CRIMPER, WIRE PREMIUM
1-456410-5
1
1111
2
SPACER, CRIMPER
1-455888-1
1
111-
3
CRIMPER, INSULATION O
1-1803018-4
1
1111
4
BLOCK, FL CRIMPER SPACER
2-238009-9
1
111-
5
SPACER
7-240641-2
1
111-
6
-
-
1
----
7
BLADE, SLUG
2217206-7
1
111-
8
ANVIL, COMBINATION, SPECIAL
1333295-1
1
1111
9
PLATE, FRONT SHEAR
6-690482-0
1
111-
10
-
-
1
----
11
PLATE, REAR SHEAR
240644-9
1
111-
13
SPACER,HOLD-DOWN
1752360-1
1
111-
16
SPACER
240641-7
1
111-
18
GUIDE, LOWER STRIP
1901259-6
2
222-
20
DRAG
1752373-4
1
111-
22
SPRING, COMPRESSION
2-22281-3
2
222-
23
PLATE, STRIP HOLD DOWN
240825-5
1
111-
24
PLATE, STRIP GUIDE
1752371-5
1
111-
25
STUD, THREADED
1320906-1
2
222-
27
STRIPPER (MACHINING)
240639-1
1
111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
222-
33
WASHER, FLAT, REG M4
1-18028-2
7
777-
38
RAM WASHER, PRECISION
2119644-2
1
111-
39
APPLICATOR SHIM PACK
2119957-1
1
111-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
111-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
111-
48
FEED CAM, PRE FEED
2119652-1
1
----
49
SCR, SKT HD CAP M4 X 6.0
18023-9
3
1---
50
STANDOFF,HOLD-DOWN
1752354-4
1
111-
51
PAWL, EF, AIR
2119792-2
1
1---
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
222-
56
SCR, SKT HD CAP, RoHS, M4 X 16
2168083-8
2
222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
3
333-
58
FEED FINGER
2063961-1
1
----
59
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1
----
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
333-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
111-
64
SHCS, LOW HEAD, RoHS, M4 X 16
2168400-8
2
222-
65
HOLDDOWN, TERMINAL
1901681-1
1
111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2
222-
67
TAG,IDENTIFICATION
2119740-1
1
1-1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
222-
71
DOCUMENTATION PACKAGE
2119956-2
1
111-
82
SPACER, CRIMPER
455888-5
1
111-
133
SERVO FEED LATCH ASM
1633743-1
1
-1--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
-REF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
1---
139
BOLT, ADJUSTMENT
2119092-2
1
111-
140
RAM, ASIAN STYLE, END FEED
2119651-1
1
111-
141
APPLICATOR BASIC ASSEMBLY, EF
2119655-6
1
111-
142
FEED CAM, POST FEED
2119653-2
1
----
144
SCR, BHSC, RoHS (M4 X 16)
2079383-8
1
111-
145
DETENT PIN
2119798-2
1
111-
152
FEED CAM, AIR FEED
2119641-2
1
1---
153
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
1
111-
163
SPRING, FEED FINGER
240638-1
1
1---
164
COUNTER, MAGNETIC
994970-2
1
REFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
2---
174
GUIDE PIN,HOLDDOWN
1901680-2
1
111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
111-
176
SPRING, COMPRESSION
8-22280-7
1
111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
-REF--
186
SCR, BHSC, RoHS (M6 X 20)
2079383-9
4
444-
213
TAG,IDENTIFICATION
2119740-2
1
-1--
238
AIR FEED MODULE
2063440-2
1
1---
239
MECHANICAL FEED ASSEMBLY
2119580-1
1
----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
-2--
ITEM
NO
DESCRIPTIONPART NO-22-25-27-77
242
RETAINER, INSULATION DIAL
2119083-1
1
111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
111-
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1
111-
246
SPRING, COMPRESSION
1-22279-3
1
111-
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
1---
250
PUSH ROD, AIR FEED
2119640-1
1
1---
251
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
1
111-
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
250 SERIES TAB CONTACT FOR SEALED CONNECTOR
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
5.00-5.50 mm [.197-.217 IN]
n
4.10-5.50 mm [.161-.217 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-5082 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
171633-1
C1__DWG_PN_1_1
172747-1
C1__DWG_PN_3_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
3.00mm2
W1__DWG_WGAUGE_1
2.17+/-0.05 [.085+/-.002]
W1__DWG_CRIMP_HT_1
2.00mm2
W1__DWG_WGAUGE_2
1.87+/-0.05 [.074+/-.002]
W1__DWG_CRIMP_HT_2
1.25mm2
W1__DWG_WGAUGE_3
1.67+/-0.05 [.066+/-.002]
W1__DWG_CRIMP_HT_3
CRIMP HEIGHT
REFERENCE SETTING
4.6 W1__FA_SETTING_1
7.8 W1__FA_SETTING_2
9.9 W1__FA_SETTING_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 3.30 mm [.130] F
INSUL 5.84 mm [.230] F
APPLICATOR INSTRUCTIONS
408-10390
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2150370 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150370 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150370 -4 - - -
2- 2150370 -5 1 FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2
2- 2150370 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150370 -7 1 CRIMP TOOLING KIT - - - - - - - -
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 3.30 mm [.130] F
INSUL --
APPL INSTRUCTIONS
408-10390
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150370 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150370 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS n2.5- 4.1 [.098 - .161 IN.]
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150370 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150370 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
1
2
4
1
1
1
1
1
1
4
9
1
1
1
1
1
1
10
12
10
6
6
6
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150370
R.KNEPPER 30-Sep-13
T.ELBIN 30-Sep-13
M.CLIFFORD 30-Sep-13
1:1 4 4 A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
-SEE SHEET 1
-
- -
17.78
0.700[ ]
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
FEED TYPE
49
152
250
249
238
137
163
172
135 240
133
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
A
183 REF
CAM POSITION
HOLDDOWN SET-UP
141
50
REF
REF
1
2
3
4
5
9 11 13
16
186
18
20
22
23
24 25 27 29 31 33
38
39
40
41
50
52
70
53
54
55
56
57
144
62
63
64
65
66
67
82
139
140
141
145
153
166
174
175
176
177
213
242
243
244
246
251
33
33
164
7
8
51
4
2
PNEUMATIC
A
AIR FEED
30mm STROKE
SERVO
LATCH PLATE
ASERVO FEEDER
NOT INCLUDED
2
10
2
2
2
2
7
7
8
6
2
2
2
1
1
1
111
6
6