TE Connectivity Raychem Cable Protection 的 RPS Series Spec 规格书

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-:.' TE connectivity Markers System Eguigmem

SPECIFICATION: RW-2510

THIS ISSUE: ISSUE 2

DATE: February 2014

RW-2510 Issue 2

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SPECIFICATION RW-2510

Document Number 108-121013

RPS

1. SCOPE

This specification covers the requirements and performance of the RPS Marker System. This

system is an automatic method of identifying wire and cable. The mark is permanent upon

printing.

1.1 CLASSIFICATION

1.1.1 Markers

The markers shall be fabricated from modified radiation cross-linked polymer tubing, flattened

and mounted on a carrier.

1.1.2 System Equipment

The recommended Printer Ribbon Systems for use with RPS are shown in the latest version of

document 411-121005 Identification Printer Product Ribbon Matrix. System performance is

evaluated in this specification

REVISION HISTORY

Revision

Number

Description of change

Date

Incorporated By

Replaces RT-1804 issue 8

July 2004

Format update

February 2014

M Priddle

While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not

guarantee that it is error-free, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct,

reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE

Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of

merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without

notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications.

Qua‘ificalion Tests Accegtance Tests

Page 2 SPECIFICATION RW 2510 ISSUE 2

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2. APPLICABLE DOCUMENTS

This specification takes precedence over documents referenced herein. Unless otherwise

specified, the latest issue of the referenced documents applies.

2.1 PUBLICATIONS

ASTM D 2672

Heat Shrinkable Tubing for Electrical use

UL224

Standard for Extruded Insulating Tubing

ISO-846

Plastics – Evaluation of the action of microorganisms

SAE AS5942

Marking of Electrical Insulating Materials

IEWI-012

TE Connectivity: Mark Adherence & Print Permanence testing using

the hand operated Crockmeter.

3. REQUIREMENTS

3.1 MATERIAL

The sleeving shall be fabricated from irradiated, thermally stabilized, modified polyolefin

compound containing no cadmium in the formulation. It shall be homogeneous and essentially

free from flaws, defects, pinholes, bubbles, seams, cracks or inclusions.

3.2 COLOR

The markers shall be white or yellow.

3.3 FORM

The sleeves shall be cut lengths mounted on a carrier in accordance with Figure 1.

3.4 PROPERTIES

The sleeves shall meet the requirements of Table 4.

4. QUALITY ASSURANCE PROVISIONS

4.1 CLASSIFICATION OF TESTS

4.1.1 Qualification Tests

Qualification tests are those performed on finished markers or marker material submitted for

qualification as a satisfactory product and shall consist of all tests listed in this specification.

4.1.2 Acceptance Tests

Acceptance tests are those performed on finished markers submitted for acceptance under the

contract. Acceptance tests shall consist of the following:

Appearance

Dimensions

Longitudinal Change

Qualification Test Samples Accegtance Test Samgles Dimensions Dimensional Recovery and Lonqitudinal Chanae Tensile Strength and Ullimale Elongation Low Temgerature Flexibility RPS 22718 to RPS 874 5/16 7.9 RPS 17400 to RPS 40071000 7/16 11.1

SPECIFICATION RW 2510 ISSUE 2 Page 3

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4.2 SAMPLING INSTRUCTIONS

4.2.1 Qualification Test Samples

Qualification test samples shall consist of 15 m (50 feet) of continuous marker material and the

appropriate number of finished markers necessary to run all tests. Qualification of any one size

shall qualify all sizes.

4.2.2 Acceptance Test Samples

Acceptance test samples shall consist of the appropriate number of finished markers necessary

to run the specified tests.

4.3 TEST PROCEDURES

Unless otherwise specified, the markers shall be removed from the carrier and recovered for

testing. Where required by test method limitations, testing shall be done on expanded tubing

prior to cutting and assembly.

4.3.1 Dimensions, Dimensional Recovery and Longitudinal Change

Test three markers in accordance with ASTM D 2671 for as supplied dimensions, dimensions as

recovered and longitudinal change. Mark two gauge marks 44.5 mm (1.75 ins.) apart on each

sample. When required, recover specimens for 3 minutes at 200 ± 5oC (392 ± 9oF). Remove

the specimens from the oven, and allow to cool to room temperature. The distance between

gauge marks and inside diameter of each shall be measured. The longitudinal change shall be

expressed as a percentage of the original gauge mark distance. The recovered inside diameter

and recovered wall thickness shall be determined.

4.3.2 Tensile Strength and Ultimate Elongation

Test three specimens for tensile strength and ultimate elongation in accordance with ASTM D

2671, using 25 mm (1-inch) benchmarks, a 50 mm (2-inch) initial jaw separation and a jaw

separation speed of 508 mm (20 inches) per minute.

4.3.3 Low Temperature Flexibility

Recover three specimens, sizes RPS 1-400 and smaller, over a stranded AWG wire (nearest

gauge which is larger than the sleeving maximum I.D. nominal after unrestricted shrinkage). For

tubing size RPS 400-1000, cut three 152 mm by 6.4 mm (6 inch by 1/4 inch) strips, longitudinally

from recovered tubing. Condition the specimens for 4 hours at -30 ± 2oC (-22 ± 4oF). While at

this temperature, bend the tubular specimens 90 degrees, in approximately 2 seconds, over a

similarly conditioned mandrel, selected in accordance with Table 1. Bend the strip specimens

360 degrees over a 7.9 mm (5/16-inch) mandrel, similarly conditioned. Examine the specimens

for cracks.

TABLE 1

MANDREL DIMENSIONS FOR

BEND TESTING

Part Number

Diameter of Mandrel

Inches

millimetres

RPS 22-18 to RPS 8-4

5/16

7.9

RPS 10-2 to RPS 6-250

3/8

9.5

RPS 1-400 to RPS 400-1000

7/16

11.1

Prim Performance , Legibiiity and Durabilily RPS 22*18/200 Arial or Courier 10 Bold RPS 18*12/200 Arial or Courier 12 Bold RPS 16*10/200 Arial or Courier 12 Bold RPS Brit/2.00 Arial or Courier 12 Bold RPS 1072/200 Arial or Courier 12 Bold RPS 6*250/200 Arial or Courier 14 Bold RPS 1,400/200 Arial or Courier 18 Bold RPS 40071000200 Arial or Courier 18 Bold

Page 4 SPECIFICATION RW 2510 ISSUE 2

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4.3.4 Print Performance - Legibility and Durability

Mark eighteen finished markers with the recommended Printer / ribbon system as shown in

document 411-121005. Print random characters across the length of each marker to within 6

mm (1/4 inch) of both ends using the font indicated in Table 2. Remove the specimens from the

carrier.

TABLE 2

Character Font and Size for Print Performance Testing

Part Number

Font type and size

RPS 22-18/2.00

Arial or Courier 10 Bold

RPS 18-12/2.00

Arial or Courier 12 Bold

RPS 16-10/2.00

Arial or Courier 12 Bold

RPS 8-4/2.00

Arial or Courier 12 Bold

RPS 10-2/2.00

Arial or Courier 12 Bold

RPS 6-250/2.00

Arial or Courier 14 Bold

RPS 1-400/2.00

Arial or Courier 18 Bold

RPS 400-1000/2.00

Arial or Courier 18 Bold

4.3.4.1 Recover three marked specimens in an oven for 3 minutes at 200 ± 5oC (392 ± 9oF) and

allow them to cool to room temperature.

The test pieces shall be tested for print permanence in accordance with SAE-AS5942 and

IEWI-012. The number of rubs and weight shall be as specified in Table 4.

Examine the marking for legibility at a distance of 356 mm (14 inches).

4.3.4.2 Recover nine marked specimens in an oven for 3 minutes at 200 ± 5°C (392 ± 9°F) and

allow them to cool to room temperature. Prepare three specimens for each of the following

three fluids:

a) One part by volume of isopropyl alcohol, American Chemical Society (ACS) reagent grade, or

isopropyl alcohol in accordance with TT-I-735, grade A or B and three parts by volume mineral

spirits in accordance with TT-T-291, type II, grade A, or in accordance with P-D-680, type I or

three parts by volume of a mixture of 80% by volume of kerosene and 20% by volume ethyl

benzene.

b) A terpene defluxer consisting of a minimum of 90% d-Limonene and 10% surfactant1

c) A mixture consisting of the following:

1) Forty-two parts by volume water, I megohm-cm minimum resistivity

2) One part by volume of propylene glycol mono-methyl ether (glycol ether PM, 1-methoxy-2-

propanol)

3) One part by volume of monoethanolamine 2

4.3.4.3 Obtain a brush of the following description:

It shall be a toothbrush with a handle made of a non-reactive material. The brush is made of at

least three long rows, 28.5 ± 3 mm (1-1/8 ± 1/8 inch) in length, of hard bristles. Each row shall

contain eight to ten tufts, the free ends of which shall lie substantially in the same plane. Each

brush shall be used with a single solvent and when there is any evidence of softening, bending,

wear, or loss of bristles, it shall be discarded.

Maintain all solutions at a temperature of 23 ± 5°C (73 ± 9°F). Completely immerse the

specimens and the bristle portion of the brush for one minute in the specified solution.

Immediately following immersion, brush the specimen with normal hand pressure -

approximately 56 - 85 g (2 - 3 ounce) pressure - for ten unidirectional strokes on the portion of

the specimen where marking has been applied. Immediately after the initial brushing, repeat the

1 A commonly used terpene defluxer is BIOACT EC-7R. “BIOACT” and is a registered Trademark of Petroferm INC.

2 Normal safety precaution for handling this solution based on O.S.H.A. rules for monoethanolamine

Heat Shock Heat Aging Mandrel Bend Print Performance Dielectric Strength Corrosive Elfect Flammability Water Absorption Fungus resistance Tensile Strength

SPECIFICATION RW 2510 ISSUE 2 Page 5

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immersion and brushing procedure (one minute of immersion followed by ten brush strokes) a

sufficient number of times to provide the total number of strokes specified in Table 4. After

completion of the brushing, rinse the specimens in water and air-blow dry all the surfaces.

Examine the specimens for legibility at a distance of 356 mm (14 inches).

4.3.5 Heat Shock

The test method shall be as specified in UL 224. The test conditions will be 1 hour at 136 ± 2oC

(277 ± 4oF).

4.3.6 Heat Aging

Shrink three specimens, size RPS 1-400 or smaller, on a stranded AWG wire (nearest gauge

which is larger than the sleeving maximum I.D. nominal after unrestricted shrinkage). For tubing

sizes RPS 400-1000, cut three 152 mm by 6.4 mm (6 inch by 1/4 inch) strips, longitudinally from

recovered tubing. Condition the specimens for 168 hours at 158 ± 2oC (316 ± 4oF) in a

convection oven, with an air velocity of 30 - 60 m (100 - 200 ft) per minute past the specimens.

Remove the specimens from the oven, and allow to cool to room temperature. Test the

specimens for mandrel bend in accordance with Section 4.3.6.1. Test an additional three

specimens for print performance in accordance with Section 4.3.6.2.

4.3.6.1 Mandrel Bend

Bend the specimens recovered on the stranded wire 90 degrees around a mandrel specified in

Table 1. Bend the strips 360 degrees around a 7.9 mm (5/16-inch) diameter mandrel. Examine

the specimens for cracks.

4.3.6.2 Print Performance

Mark three specimens in accordance with Section 4.3.4 and recover them in an oven for 3

minutes at 200 ± 5oC (392 ± 9oF). Condition the specimens in the oven for 168 hours at 158 ±

2oC (316 ± 4oF). Cool to room temperature and test for print performance in accordance with

4.3.4.1

4.3.7 Dielectric Strength

The test method shall be as specified in ASTM D 2671.

4.3.8 Corrosive Effect

Test two specimens in accordance with ASTM D 2671, Procedure A for 16 hours at 158 ± 2 °C

(316 ± 4 °F).

4.3.9 Flammability

The test method shall be as specified in UL 224 All Tubing Flame Test.

4.3.10 Water Absorption

The test method shall be as specified in ASTM D 2671. The test conditions shall be 24 hours at

23 ± 3 °C (73 ± 5 °F).

4.3.11.1 Fungus resistance

Fungus resistance testing shall be conducted in accordance with accordance with ISO 846 B

with an incubation time of 56 days.

4.3.11.2 Tensile Strength

After conditioning per section 4.3.12, test for tensile strength in accordance with section 4.3.2.

U‘timate Elongalicn Dielectric Strength Fluid Resistance

Page 6 SPECIFICATION RW 2510 ISSUE 2

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4.3.11.3 Ultimate Elongation

After conditioning per section 4.3.12, test for ultimate elongation in accordance with section

4.3.2.

Dielectric Strength

After conditioning per section 4.3.12, test for dielectric strength in accordance with section 4.3.7.

4.3.12 Fluid Resistance

Prepare 3 markers for each fluid listed in Table 4 by marking them in accordance with section

4.3.4. and recover them in an oven for 3 minutes at 200 ± 5oC (392 ± 9oF). Allow samples to

cool to room temperature. Immerse the samples for 24 hours at 23 ± 3 °C (73 ± 5 °F). The

volume of the fluid shall not be less than 20 times that of the specimens. After immersion, lightly

wipe the specimens and allow them to air dry 30-60 minutes at room temperature. Test the

specimens for print performance in accordance with Section 4.3.4.1.

4.4 REJECTIONS AND RETEST

Failure of any sample to conform to any of the requirements of this specification sheet shall be

cause for rejection of the lot represented. Markers, which have been rejected, may be replaced

or reworked to correct the defects and resubmitted for acceptance.

5. PREPARATION FOR DELIVERY

5.1 FORM

Markers shall be supplied on a carrier, either wound on spools, in strips or fan folded.

5.2 STORAGE CONDITIONS

Markers should be stored in a clean dry location. Maximum storage temp. 40°C (104°F).

5.3 PACKAGING

Packaging shall be in accordance with good commercial practice.

5.4 MARKING

Each container of markers shall be identified with the product designation, size, quantity,

manufacturer's identification and lot number and date of manufacture.

80.52 i 1.52 (3.170 t 0.060} % <—> SLEEVE WIDTH 1 48.26 MIN 4.83 i 0.25 ¢ TYP (0.190 : 0.010) 3.05 (0.120) O .' TYP 2 E 38.10 i 0.25 (1.500 t 0.010) _ 0- d} _é_ {5._ | 4.01 DIA i 0.13/ﬂ/‘ (0158:0005) + 1:1:zz::::::::::::::::::: 1 494040494040 0.56 MAXj (0.022) SLEEVE PROGRESSION CARRIER

SPECIFICATION RW 2510 ISSUE 2 Page 7

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FIGURE #1

Dimensions in mm (inches)

3.05 (0.120)

4.83 ± 0.25

(0.190 ± 0.010)

80.52 ± 1.52

(3.170 ± 0.060)

38.10 ± 0.25

(1.500 ± 0.010)

48.26 MIN

(1.900)

12.70

(0.500)

TYP

4.01 DIA ± 0.13

(0.158 ± 0.005)

CARRIER

SLEEVE

WIDTH

PROGRESSION

SLEEVE

0.56 MAX

(0.022)

(0.125) (0.042) (0.023 +). 0.003) (0.500 +Ir 0.035) (0.250) (0.083) (0.023 +). 0.003) (0.007 +Ir 0.035) (0.375) (0.125) (0.024 +). 0.003) (1.000 +Ir 0.045) (0.500) (0.100) (0.024 +). 0.003) (1.107 +Ir 0.045) (0.750) (0.250) (0.024 +). 0.003) (1.007 +Ir 0.045) (1.000) (0.333) (0.025 +). 0.003) (2.000 +Ir 0.045) (1.500) (0.750) (0.020 +). 0.003) (2.833 +Ir 0.045)

Page 8 SPECIFICATION RW 2510 ISSUE 2

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TABLE 3

DIMENSIONAL REQUIREMENTS

IN mm, (INCHES)

Part Number

Minimum

Maximum

Recovered wall

thickness

Sleeve

progression

Nominal

Expanded

Recovered

Sleeve

Inside Dia.

Weight (g)

RPS 22-18

3.18

(0.125)

1.07

(0.042)

0.58 +/- 0.08

(0.023 +/- 0.003)

12.70 +/- 0.89

(0.500 +/- 0.035)

0.203

RPS 18-12

4.75

(0.187)

1.57

(0.062)

0.58 +/- 0.08

(0.023 +/- 0.003)

12.70 +/- 0.89

(0.500 +/- 0.035)

0.268

RPS 16-10

6.35

(0.250)

2.11

(0.083)

0.58 +/- 0.08

(0.023 +/- 0.003)

16.94 +/- 0.89

(0.667 +/- 0.035)

0.351

RPS 8-4

9.53

(0.375)

3.18

(0.125)

0.61 +/- 0.08

(0.024 +/- 0.003)

25.40 +/- 1.14

(1.000 +/- 0.045)

0.504

RPS 10-2

12.70

(0.500)

4.22

(0.166)

0.61 +/- 0.08

(0.024 +/- 0.003)

29.64 +/- 1.14

(1.167 +/- 0.045)

0.681

RPS 6-250

19.05

(0.750)

6.35

(0.250)

0.61 +/- 0.08

(0.024 +/- 0.003)

42.34 +/- 1.14

(1.667 +/- 0.045)

1.023

RPS 1-400

25.40

(1.000)

8.46

(0.333)

0.64 +/- 0.08

(0.025 +/- 0.003)

50.80 +/- 1.14

(2.000 +/- 0.045)

1.353

RPS 400-1000

38.10

(1.500)

19.05

(0.750)

0.51 +/- 0.08

(0.020 +/- 0.003)

71.96 +/- 1.14

(2.833 +/- 0.045)

2.198

mm In accordance with Table 3 Section 4.3.1 (inches) In accordance with Table 3 ASTM D 2671 Longitudinal Change Section 4.3.1 3 min. at 200° 1 suc (392° 1 9UP) 508 mm/min. (20 in./min) (psi) (1200) minimum ASTM D 2671 508 mm/min. (20 in./min) ASTM D 2671 Low Temperature Flexibility ,, No cracking Section 4.3.3 4 hours at 730° 1 200 (722° 1 40F) Solvent/ Brush 1 30 strokes ,, Legible at 356 mm (14 inches) Section 4.3.4.3 Heat Shock 1, No dripping, flowing, Section 4.3.5 1 hr. at 136° 1 2°C (277 : 4”F) Heat Aging 168 hrs. at 158“ 1 270 (316 : 4”F) Followed by test for: Mandrei Bend 1, No cracking Section 4.3.6.1 Eraser Rub . 20 rubs ,, Legible at 356 mm (14 inches) Section 4.3.6.2 (Volts/mil) (500 minimum) ASTM D 2671 Procedure A flowing. Water Absorption 24 hours at 23° 1 3°C (73° 1 5°F) Section 4.3.10 Followed by test for: (Vclts / mil) (500) minimum ISO 846 B ISO 846 B

SPECIFICATION RW 2510 ISSUE 2 Page 9

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TABLE 4

Requirements

PROPERTY

UNIT

REQUIREMENT

TEST METHOD

Dimensions

In accordance with Table 3

Section 4.3.1

(inches)

In accordance with Table 3

ASTM D 2671

Longitudinal Change

Section 4.3.1

3 min. at 200° ± 5oC (392° ± 9oF)

Percent

0 to -20

ASTM D 2671

Tensile Strength

508 mm/min. (20 in./min)

MPa

(psi)

8.27 minimum

(1,200) minimum

Section 4.3.2

ASTM D 2671

Ultimate Elongation

508 mm/min. (20 in./min)

Percent

150 minimum

Section 4.3.2

ASTM D 2671

Low Temperature Flexibility

---

No cracking

Section 4.3.3

4 hours at -30° ± 2oC (-22° ± 4oF)

Print Performance

Eraser Rub - 20 rubs, 2lbs

Solvent / Brush - 30 strokes

---

Legible at 356 mm (14 inches)

Section 4.3.4.1

Section 4.3.4.3

Heat Shock

---

No dripping, flowing,

Section 4.3.5

1 hr. at 136° ± 2oC (277 ± 4oF)

or cracking

UL 224

Heat Aging

168 hrs. at 158° ± 2oC (316 ± 4oF)

---

Section 4.3.6

Followed by test for: Mandrel Bend

---

No cracking

Section 4.3.6.1

Followed by: Print Performance

Eraser Rub - 20 rubs

---

Legible at 356 mm (14 inches)

Section 4.3.6.2

Dielectric Strength

MV/m

(Volts/mil)

19.7 minimum

(500 minimum)

Section 4.3.7

ASTM D 2671

Corrosive Effect

16 hours at 158 ± 2oC (316° ± 4oF)

---

5% transparent area maximum

Section 4.3.8

ASTM D 2671

Procedure A

Flammability

---

Burn time shall not exceed one

minute, and not more than 25%

of indicator flag shall be burned

or charred. No dripping or

flowing.

Section 4.3.9

UL 224 - All

Tubing Flame

Test

Water Absorption

Section 4.3.10

24 hours at 23° ± 3oC (73° ± 5oF)

Percent

0.5 maximum

ASTM D 2671

Fungus Resistance

56 day incubation

Section 4.3.11

ISO 846 B

Followed by test for:

Tensile Strength

MPa (psi)

8.27 (1,200) minimum

Section 4.3.11.1

ISO 846 B

Ultimate Elongation

Percent

150 minimum

Section 4.3.11.2

ISO 846 B

Dielectric Strength

Kv / mm

(Volts / mil)

19.7 minimum

(500) minimum

Section 4.3.11.3

ISO 846 B

Fluid Resistance 24 hours a123° 1 3°C (73° : 5 F) HydroFlouroCarbon Solvent Vertrel XF lsopropyl Alcohol Gasoline (unleaded) Diesel Fuel, DFZ Motor Vehicle Brake Fluid, SAE J 1703 Ethylene Glycol Eraser Rub . 20 rubs Legible a1356 mm (14 inches) Seclion 4.3.4.1

Page 10 SPECIFICATION RW 2510 ISSUE 2

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TABLE 4

REQUIREMENTS cont.

Fluid Resistance

24 hours at 23° ± 3oC (73° ± 5oF)

---

Section 4.3.12

HydroFlouroCarbon Solvent Vertrel XF

Isopropyl Alcohol

Gasoline (unleaded)

Diesel Fuel, DF2

Auto Engine Oil, SF

10W-40 (SAE J 183, SAE J 300)

Motor Vehicle Brake Fluid, SAE J 1703

Ethylene Glycol

Followed by: Print Performance

Eraser Rub - 20 rubs

---

Legible at 356 mm (14 inches)

Section 4.3.4.1

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