Molex 的 Avikrimp Prod Spec 规格书

) molex’ C AVIKRIMP QUICK DISCONNECTS REVISION. ECR/ECN INFORMATTON EC No. DATE TITLE. SHEET No. DOCUMENT NUMBER PS-19902-014 CREATED / REVISED BY. CHECKED BY APPROVED BY
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION-
AVIKRIMP QUICK DISCONNECTS
SHEET No.
A EC No: WNA2011-0278 1 of 4
DATE: 2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
0
14
E. THRODAHL J. MACNEIL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
AVIKRIMP QUICK DISCONNECTS
1.0 SCOPE
A. THIS PRODUCT SPECIFICATION COVERS THE AVIKRIMP QUICK DISCONNECTS WITH
NYLON INSULATION FOR 22 AWG TO 10 AWG WIRE.
2.0 PRODUCT DESCRIPTION
2.1 INSULATED QUICK DISCONNECTS
A. 19001 FULLY INSULATED AVIKRIMP MALE COUPLERS 22 – 10 AWG
B. 19002 FULLY INSULATED FEMALE AVIKRIMP QUICK DISCONNECTS 22 – 10 AWG
C. 19006 FULLY INSULATED FEMALE AVIKRIMP FLAG QUICK DISCONNECTS 22 – 10
AWG
D. 19012 PARTIALLY INSULATED AVIKRIMP PIGGYBACK QUICK DISCONNECTS 22 – 10
AWG
E. 19019 PARTIALLY INSULATED AVIKRIMP QUICK DISCONNECTS 22 – 10 AWG
F. 19025 PARTIALLY INSULATED MALE AVIKRIMP QUICK DISCONNECTS 22 – 10 AWG
G. 19026 PARTIALLY INSULATED MALE AVIKRIMP QUICK DISCONNECTS 22 – 10 AWG
H. 19600 FULLY INSULATED OVAL EXPANDED FLARE AVIKRIMP QUICK DISCONNECTS
FOR 2 WIRES, (2) 22 AWG TO (2) 16 AWG
I. 19606 LOW PROFILE FULLY INSULATED FEMALE QUICK DISCONNECTS 12 – 10 AWG
(SERIES INCLUDES AVIKRIMP AND INSULKRIMP)
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
A. THE DIMENSIONAL CHARACTERISTICS ARE IDENTIFIED ON THE SALES DRAWINGS.
B. MATERIALS:
I. BASE MATERIAL IS C26000 BRASS IN VARIOUS THICKNESSES.
II. PLATING IS
1. MATTE TIN FOR SERIES 19002, 19006, 19012, AND 19019
2. ZINC CHROMATE FOR SERIES 19001, 19025, AND 19026
III. INSULATION MATERIAL IS NYLON 94V2 OR 94V0 IN VARIOUS COLORS
2.3 SAFETY AGENCY APPROVALS
A. MOST PARTS ARE UL LISTED E79133 CATEGORY RFWV
B. MOST PARTS ARE CSA CERTIFIED 018689 CLASS 6227-01
C. ALL PARTS ARE ROHS COMPLIANT
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
A. UL STANDARD FOR ELECTRICAL QUICK-CONNECT TERMINALS ANSI/UL 310
B. CSA STANDARD CSA-C22.2 NO 153-09 FOR ELECTRICAL QUICK-CONNECT
TERMINALS
) molex’ C TABLE 4.2.B PS-19902-014 ITEM ed REVISION. ECR/ECN INFORMATION TITLE. SHEET No. EC No. DATE DOCUMENT NUMBER CREATED / REVISED BY. CHECKED BY APPROVED BY
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION-
AVIKRIMP QUICK DISCONNECTS
SHEET No.
A EC No: WNA2011-0278 2 of 4
DATE: 2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
0
14
E. THRODAHL J. MACNEIL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
4.0 RATINGS
4.1 VOLTAGE
A. ALL OF THESE PARTS ARE RATED AT 300VAC WITH THE EXCEPTION OF SERIES
19006 AND 19025, WHICH ARE RATED AT 600VAC.
4.2 CURRENT
A. THE AMPERAGE RATING IS BASED ON THE WIRE AWG APPLIED TO THE TERMINALS
PER UL 310 SHOWN BELOW.
TABLE 4.2.B
4.3 MAXIMUM OPERATING TEMPERATURE – 105C (221F)
5.0 PERFORMANCE – SAMPLE PREPARATION, WIRE REQUIREMENTS, TESTS DESCRIPTIONS
AND TABLE INFORMATION ARE PER UL STANDARD 310.
5.1 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1 Dielectric Strength
Test
As Received Samples to be tested at 2200
volts (300 Volt Rating) or 3400 volts (600
Volt Rating) for 1 minute.
No Breakdown (Puncture)
thru the Insulation is allowed
2 Assembled
Conditioning
Samples Assembled (crimped) to wire to
be Conditioned at 136C for 7 days
The Insulation will not
harden, soften, crack,
deform or loosen to effect
insulation qualities
3 Non-Assembled
Conditioning
Samples not Assembled to wire to be
Conditioned at 100C for 7 days
The Insulation will not
harden, soften, crack,
deform or loosen after
Crimping to effect insulation
qualities
WIRE AWG MAX AMPERE RATING
22 3
20 4
18 7
16 10
14 15
12 20
10 24
) EC No. DATE ITEM ITEM REVISION. ECR/ECNINFORMAT‘ON TITLE. SHEET No. DOCUMENT NUMBER PS-19902-014 CREATED / REVISED BY. CHECKED BY APPROVED BY
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION-
AVIKRIMP QUICK DISCONNECTS
SHEET No.
A EC No: WNA2011-0278 3 of 4
DATE: 2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
0
14
E. THRODAHL J. MACNEIL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
4
Crimp
Pullout Force
(Axial)
Test Samples Crimped to Min/Max wire
awg are subjected to an axial pullout
force on the wire at a rate of 25 ± 6 mm (1
± ¼ inch) per minute.
The Test Samples must
withstand Table 10.1 Force
applied for 1 minute
5 Engage / Disengage
Test
Samples to be Mated/Unmated to
Unplated Brass Test Tabs for 6 Mating
Cycles
Samples must meet the
Requirements of Table 11.1
6
Secureness of
Insulation Test as
Received
The Insulation on Terminal Samples will
be pulled Axially with 1 lb (4.5N) for 1
minute
The Insulation will not be
Damaged or Removed
7
Secureness of
Insulation Test as
Assembled
(Crimped)
The Insulation on Terminal Samples will
be pulled Axially with 5 lbs (22.3N) for 1
minute
The Insulation will not be
Damaged or Removed
5.3 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION TEST CONDITION REQUIREMENT
8 Temperature Test
The Test Specimens shall are subjected
to continuous current per Table 4.2.B
until Stabilization.
Temperature Rise must not
exceed 30C
9 Heat Cycling Test
The Temperature Test Samples shall
complete 500 cycles of equal current on
and off (45 min on/ 15 min off) at the
current levels noted in Table 12.1.
Temperature Rise shall not
rise more than 15C from 24th
Cycle and not mo
re than 85C
at the 500th Cycle
Table 10.1
WIRE AWG MIN PULL FORCE (LBS)
22 8
20 13
18 20
16 30
14 50
12 70
10 80
) molex’ C REVISION. ECR/ECN INFORMATION EC No. DATE TITLE. SHEET No. DOCUMENT NUMBER PS-19902-014 CREATED / REVISED BY. CHECKED BY APPROVED BY
PRODUCT SPECIFICATION
REVISION: ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION-
AVIKRIMP QUICK DISCONNECTS
SHEET No.
A EC No: WNA2011-0278 4 of 4
DATE: 2010 / 11 / 23
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS
-
19902
-
0
14
E. THRODAHL J. MACNEIL J. MACNEIL
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
TABLE 11.1
TABLE 12.1
6.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
Tab size First Insertion
Force (lbs)
First Withdrawal
Force (lbs)
Sixth Withdrawal
Force (lbs)
.250 x .032
(6.35 x 0.81)
16 MAX
3 MIN, 16 MAX 3 MIN
.205 x .020
(5.21 x 0.51)
15 MAX
3 MIN, 20 MAX 2 MIN
.205 x .032
(5.21 x 0.81)
15 MAX
3 MIN, 20 MAX 2 MIN
.187 x .020
(4.75 x 0.51)
15 MAX
3 MIN, 20 MAX 2 MIN
.187 x .032
(4.75 x 0.81)
15 MAX
3 MIN, 20 MAX 2 MIN
.110 x .020
(2.79 x 0.51)
12 MAX
2 MIN, 14 MAX 1 MIN
.110 x .032
(2.79 x 0.81)
12 MAX 2 MIN, 14 MAX 1 MIN
Wire AWG Current Cycling Amperes
22 6
20 8
18 14
16 20
14 30
12 40
10 48