Cable Assemblies/Connector Catalog Datasheet by Conxall/Switchcraft

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Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Micro-Con-X®Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Mini-Con-X®Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Multi-Con-X®Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Maxi-Con-X®Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Mega-Con-X®Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Mil-E-Qual®Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Mil-E-Qual®Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Mil-E-Qual®Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35

Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

TABLE OF CONTENTS

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CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS

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Conxall History

Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for

the Marine and Industrial Markets. Since that time our custom designed products have become the stan-

dard for many other industries and Conxall’s family of products has grown to include waterproof, water-

tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic

product lines to include metal shell, shielded connectors and cable assemblies designed to meet or

exceed U.S., Canadian, and European shielding standards.

Connectors

Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro-

vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec-

tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and

heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically

conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a

wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series

which is intermateable with, and provides a high quality replacement for, expensive, all metal, military

standard connectors.

Assembly Capabilities

Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli-

cations including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and

Factory Automation. The Conxall exclusive molded cable assembly process affords the additional

advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser-

vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano

style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are

UL and CSA certified for many applications. For additional information on SENSOR-LINK products

please contact your Conxall Representative.

Custom Designs

Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.

Our Service Teams will work with you from the initial design to the finished product to insure your com-

plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs

are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of

engineers and research and development personnel will work side by side with your staff to custom

design a solution for your needs.

Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set

Conxall apart from any other company in the industry.

CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS

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STANDARD CONNECTOR PRODUCTS

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A completely indoor/outdoor connector system

that offers performance and reliability features

of MIL-Spec connectors at the cost of a com-

mercial type product.

Economical…The all molded nylon construc-

tion provides for substantial savings in cost that

helps hold the line on cost objectives without

sacrificing performance.

Standard Assemblies

Ideally satisfies power connections for test

instruments, calibration or measuring equip-

ment, communications systems, data processing,

entertainment devices and a wide range of non-

environmental applications where economy and

maintenance-free reliability are essential.

Especially suited to laboratory instruments,

medical analysis devices, automotive test equip-

ment, computer peripherals, recording instru-

ments, etc.…

Molded Cable Assemblies (See pages 3 & 26)

Permanently Molded...Cable and connectors

are molded together in a choice of attractive

boot shapes to add functional improvements to

your product.

Accident Proof...Molded encapsulation be-

tween cable and connector prevents pull-out or

breakage of internal wires for maintenance free

operation.

Style…Designed for demanding service

although attractive and modern in appearance to

complement the most sophisticated equipment.

Lightweight/Strong…50% weight savings

over similar metal construction yet has tough,

high-impact strength to withstand hard abuse

both indoors and outdoors.

Weathertight Assemblies

Optional panel connector gaskets and inter-

facial “O” ring seals maintain a weathertight

connection for outdoor use. The non-corrosive,

high impact, all molded construction is perfect

for recreational, agricultural or on/off the road

vehicle connections. Hazards of electrical shock

are minimized in addition to resistance to hostile

outdoor environment. Frequently specified for

depth sounders, metal detectors, marine/aircraft

electronics, boat trailers, electronic farm imple-

ments, food processing equipment, etc.

Weathertight...This construction prevents

ingress of moisture into contact areas.

Saves Time and Money...Avoids setting

up new production line and training personnel

plus cost of maintaining inventories.

Low-cost Standard and Weathertight Connectors for Industrial and

Marine Applications.

Complete Facilities to Assemble and/or Mold All Connector Styles

to Many Cable Constructions

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STANDARD CONNECTOR FEATURES

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Panel Connector mounts from behind in

round or “D” shaped hole and are securely fas-

tened with hex nut on the front of the panel.

Standard assembly include weathertight gasket.

Premium Quality The standard screw-

machine socket contact has premium design fea-

tures at low cost. The closed entry prevents

probe damage or accidental loss of spring reten-

tion due to misaligned or bent pins.

Reverse Contact Options are available pro-

viding pin or socket contacts in all styles.

Locking Type coupling ring prevents acciden-

tal disconnect. Quick 90 degree connect/discon-

nect rotation or threaded.

Cable Splices and/or extension cables can be

easily made using the cable to cable connectors.

Unassembled Cable Connectors without

mold-on cables are available. This option pro-

vides for field installation or replacement ser-

vice on existing cable assemblies.

Packaging and Warranty

Packaging

Connectors: Standard Con-X series components are packaged unassembled and individually

bulk packed. Kitted packaging, one complete connector per bag, available upon

request for an additional cost. Mil-E-Qual components are assembled and indi-

vidually kitted in plastic bags.

Cable Assemblies: Assemblies less than 3 ft., including connector head, are bundled and boxed.

Assemblies over 3 ft., including connector head, are coiled, secured with cable tie

and boxed.

Warranty

CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these

products are intended to be used in accordance with the specifications described in this catalog. Any use

or application that deviates from the stated operating specifications is not recommended and may be

unsafe. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically

assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,

cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or

implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac-

ture, sale, use or repair of the products.

Dimensions and Specifications are for ref-

erence only and may change without notice

where it does not affect form, fit or function.

Electrical Rating Tables are for reference

only and are based on continuous current carry-

ing capacity of the connector with all contacts

carrying current.

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* Please visit the product pages on our website for the most up-to-date product information Qﬂ‘ wig “ Cable in Gable In Gable Right Angle

Molded Cable Assemblies (See pages 3 & 26)

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MICRO-CON-X®FIELD INSTALLABLE CONNECTORS

Cable Pin

1628X-XPG-XXX

Matching Mates:

• Cable-Cable

1828X-XSG-XXX

• Panel

172XX-XSG-XXX

Panel Mount

1728X-XXG-XXX

Matching Mates:

• Cable Pin

1628X-XPG-XXX

• Cable Socket

1628X-XSG-XXX

P/C Tail Panel Mount

172XX-XXG-XXX

Matching Mates:

• Cable Pin

1628X-XPG-XXX

• Cable Socket

1628X-XSG-XXX

Cable Socket

1628X-XSG-XXX

Matching Mates:

• Cable-Cable

1828X-XPG-XXX

• Panel

172XX-XPG-XXX

Cable to Cable

1828X-XXG-XXX

Matching Mates:

• Cable Pin

1628X-XPG-XXX

• Cable Socket

1628X-XSG-XXX

Dust Cap

16295

Cable End Cable to Cable Right Angle

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* Please visit the product pages on our website for the most up-to-date product information M 0-0 -XF I c % 129013251“ 1 ”($3.51 0 CABLE END CONNECTOR - WITH SNAP LOCK BACKSHELL (NON-REMOVABLE) r o 715 —. [182] - 5/8 115.9] - - (1545 ”Ex , [13.8] I. \ 0.715 “8'21 0.430 [10.9] 7/15 m 1128 UNEF THREAD RECOMMENDED 1/32 To 3/16 PANEL 4 I- PANEL CUT-OUT [0..18TO45 was {30.11 PANEL MOUNT CONNECTOR » SHOWN WITH HEX NUT AND GASKET 1-— 132093.51 — O CABLE TO CABLE CONNECTOR - WITH SNAP LOCK BACKSHELL (NON-REMOVEABLE) L

MICRO-CON-X®FIELD INSTALLABLE CONNECTORS

Dimensions (Dimensions in brackets are in millimeters)

Molded Cable Assemblies (See pages 3 & 26)

1.470 [37.3] 1.470 [37.3]

CABLE END ASSEMBLY

STRAIGHT BOOT

0.280 [7.1] MAX. CABLE O.D.

STRAIGHT BOOT

0.280 [7.1] MAX. CABLE O.D.

90º BOOT

0.280 [7.1] MAX. CABLE O.D.

CABLE TO CABLE ASSEMBLY

1.030 [26.2]

1.100

[27.9]

CABLE END ASSEMBLY

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* Please visit the product pages on our website for the most up-to-date product information M 0-0 -XF I C XX X X XXG i>< i="">< 2-1120="" 3-5920="" 2-5920="" 34120="" cable="" pin,="" panel="" socket="" cable="" socket,="" panel="" pin="" and="" cable="" to="" cable="" socket="" only="" and="" cable="" to="" cable="" pin="" only="">

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Connector Type:

16 - Cable End

17 - Panel Mount

18 - Cable to Cable

Contact Size:

2- #20

Contact Style:

80 - Crimp (Supplied loose)

81 - P/C Tail .187" (4.7) (Supplied assembled)

82 - Solder Cup (Supplied assembled)

91 - P/C Tail .280" (7.1) (Supplied assembled)*

92 - P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

2or 3

Type of Contact:

P- Pin

S- Socket

Contact Plating:

G- Gold over Nickel (Standard)

MICRO-CON-X®FIELD INSTALLABLE CONNECTORS

Part Number to Order

Contact Arrangements

Grommet Code –

Cable O.D. Range:

11 - .09 - .14 (2.3-3.5)

15 - .15 - .17 (3.8-4.3)

18 - .18 - .20 (4.6-5.1)

Back Shell Style:

3- Weathertight Grommet

Grip/Seal & (1) interfacial

“O” Ring

300 - Panel mount with hex nut

& gasket

3ES - 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

For higher density patterns, consult factory.

XX X XX-XXG-3XX

*Available in #20 size contact only.

Consult factory for optional threaded coupling.

Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Back Shell

Style 3

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* Please visit the product pages on our website for the most up-to-date product information M 0-0 -XF I C Cable Pin/Socket Cable to Cable Panel Mount Ogtional

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MICRO-CON-X®FIELD INSTALLABLE CONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications Micro-Con-X®

Description Field Installable Connector & Custom Cable Assemblies

Rating 3.0 thru 7.5A, 600V

Conductor Size 20 thru 24 AWG

Configuration 2 & 3 #20 Contacts

Certification UL Recognized File #E150822 - 250V

CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Backshell (Non-Removable Snap Lock) Nylon, UL Recognized, Black

Grommet Santoprene Rubber, Black

Coupling Ring Nylon, UL Recognized, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

O-Ring Neoprene Rubber, Black

Cable to Cable

Backshell (Non-Removable Snap Lock) Nylon, UL Recognized, Black

Grommet Santoprene Rubber, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

Panel Mount

Contacts Brass, Gold over Nickel

Panel Body Nylon, UL Recognized, Black

Gasket Neoprene Rubber, Black

Hex Nut Nylon, UL Recognized, Black

Optional

Dust Cap Santoprene Rubber, Black (Part No. 16295)

Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).

Consult factory for higher temperature requirements.

Mechanical Specifications

Durability Minimum 300 mate/unmate cycles without mechanical or electrical

failure

Vibration Coupling rings have overriding locking feature to prevent

loosening or separation of connector

Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.

Electrical Specifications

Voltage 600 V

Current See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating -40ºC to +115ºC (-40ºF to +239°F)

Corrosion 300 Hr salt spray contacts

Weathertight Consult factory with specific application

Molded Cable Assemblies (See Pages 3 & 26)

Watertight NEMA 6P, 13: IEC IP67

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Molded Cable Assemblies (See pages 3 & 26)

MINI-CON-X®FIELD INSTALLABLE CONNECTORS

Cable Pin

6X8X-XPG-XXX

Matching Mates:

• Cable-Cable

8X8X-XSG-XXX

• Panel

7XXX-XSG-XXX

Panel Mount

7X8X-XXG-XXX

Matching Mates:

• Cable Pin

6X8X-XPG-XXX

• Cable Socket

6X8X-XSG-XXX

P/C Tail Panel Mount

7XXX-XXG-XXX

Matching Mates:

• Cable Pin

6X8X-XPG-XXX

• Cable Socket

6X8X-XSG-XXX

Cable Socket

6X8X-XSG-XXX

Matching Mates:

• Cable-Cable

8X8X-XPG-XXX

• Panel

7XXX-XPG-XXX

Cable to Cable

8X8X-XXG-XXX

Matching Mates:

• Cable Pin

6X8X-XPG-XXX

• Cable Socket

6X8X-XSG-XXX

Dust Cap

6295

Winged Coupling Ring

W/6482

Cable End Cable to Cable Right Angle

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* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-c -XF I c 1.680 [42.7] S] ‘R 1.315 [33.4] #1 S] CABLE END CONNECTOR CABLE END CONNECTOR STYLE 5 LONG STYLE 3 AND 3DC SHORT TWIST LOCK BACKSHELL TWIST LOCK BACKSHELL 1-975. 1 .1 13/16 [20.61 F - 0.555- ”E" 7 [14.3] ‘ V V 0.924 [23.5] i, / 5/3 [1531-27 UNEFTHREAD RECOMMENDED I PANEL CUTOUT 1/32 TO 3/16 PANEL-J ‘- $003 [20.1] [0.3 T0 4.8] PANEL MOUNT CONNECTOR SHOWN WITH HEX NUT AND GASKET 1.7409142] |.¥I.395[35.41a( S] 1 01.3259] 5] CABLE TO CABLE CONNECTOR CABLE TO CABLE CONNECTOR STYLE 5 LONG STYLE 3 AND we SHORT TWIST LOCK BACKSHELL TWIST LOCK BACKSHELL * 1.100 [24.9] 1.590 [42.9] I ﬁi I ‘ ‘ 1.690 [42.9] I T 3 1 .375 [34 9] CABLE END ASSEMBLY CABLE TO CABLE ASSEMBLY CABLE END ASSEMBLY STRAIGHT BOOT STRAIGHT BOOT 90" BOOT 0.375 [9.5] MAX CABLE O.D. 0.375 [9.5] MAX. CABLE DD. 0310 [7.9] MAX CABLE OD. can I all

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Molded Cable Assemblies (See pages 3 & 26)

MINI-CON-X®FIELD INSTALLABLE CONNECTORS

Dimensions (Dimensions in brackets are in millimeters)

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* Please visit the product pages on our website for the most up-to-date product information M I-G -XF I C )9! XXG ii ; 1 2 O O 03 24:16 34116 44316 5 #16‘ 2 #20 34:20 1 5 010 O 10 O 10 O. O a 0 7O O 7 O2 .0 OO 0 M20 5420 64*20 74:20' 84120‘

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MINI-CON-X®FIELD INSTALLABLE CONNECTORS

Connector Type:

6- Cable End

7- Panel Mount

8- Cable to Cable

Contact Size:

2- #20 (2-8 Contacts)

3- #16 (2-5 Contacts)

Contact Style:

80 - Crimp (Supplied loose)

81 - P/C Tail .187" (4.7) (Supplied assembled)

82 - Solder Cup (Supplied assembled)

91 - P/C Tail .280" (7.1) (Supplied assembled)*

92 - P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

2, 3, 4, 5, 6, 7 &8

Type of Contact:

P- Pin

S- Socket

Contact Plating:

G- Gold over Nickel (Standard)

Grommet Code –

Cable O.D. Range:

11 - .09 - .14 (2.3 - 3.5)

15 - .15 - .17 (3.8 - 4.3)

18 - .18 - .20 (4.6 - 5.1)

21 - .21 - .23 (5.3 - 5.8)

13 - .13 - .15 (3.3 - 3.8)

16 - .16 - .18 (4.1 - 4.6)

19 - .19 - .21 (4.8 - 5.3)

22 - .22 - .25 (5.6 - 6.3)

Back Shell Style:

3Weathertight grommet grip/

seal & (1) interfacial “O” ring.

3DC - Daisy chain grommet with 3

I.D.s. (.125, .188 & .250)

5Long back shell with extended

grommet & cable grip. Use

with crimp or solder.

300 - Panel mount with hex nut &

gasket.

3ES - 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.

X X XX-XXG-XXX

Back Shell

Style 3

Back Shell

Style 5

*Available in #20 size contact only.

Consult factory for optional threaded coupling.

Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-G -XF I C Cable Pin/Socket Ogtional Cable to Cable Panel Mount Ogtional

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MINI-CON-X®FIELD INSTALLABLE CONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications Mini-Con-X®

Description Field Installable Connector & Custom Cable Assemblies

Rating 4.8 thru 13.0A, 600V

Conductor Size #16 contacts, 16 thru 18 AWG

#20 contacts, 20 thru 24 AWG

Configuration 2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts

Certification UL Recognized File #E150822 - 250V

CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Backshell (Removable Twist Lock) Nylon, UL Recognized, Black

Grommet Santoprene Rubber, Black

Coupling Ring Nylon, UL Recognized, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

O-Ring Neoprene Rubber, Black

Optional

Long Backshell (Removable Twist Lock) Nylon, UL Recognized, Black (Style #5)

Winged Coupling Ring Nylon, UL Recognized, Black (W/6482)

Cable to Cable

Backshell (Removable Twist Lock) Nylon, UL Recognized, Black

Grommet Santoprene Rubber, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

Panel Mount

Contacts Brass, Gold over Nickel

Panel Body Nylon, UL Recognized, Black

Gasket Neoprene Rubber, Black

Hex Nut Nylon, UL Recognized, Black

Optional

Dust Cap Santoprene Rubber, Black (Part No. 6295)

Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).

Consult factory for higher temperature requirements.

Mechanical Specifications

Durability Minimum 300 mate/unmate cycles without mechanical or electrical

failure

Vibration Coupling rings have overriding locking feature to prevent

loosening or separation of connector

Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.

Electrical Specifications

Voltage 600 V

Current See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)

Corrosion 300 Hr salt spray contacts

Weathertight Consult factory with specific application

Molded Cable Assemblies (See Pages 3 & 26)

Watertight NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information 900 - Elllll Snclm BXBX-XSG-XXX Q'U AXXX-XPG-XXX

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Cable Pin

3X8X-XPG-XXX

Matching Mates:

• Cable-Cable

5X8X-XSG-XXX

• Panel

4XXX-XSG-XXX

Panel Mount

4X8X-XXG-XXX

Matching Mates:

• Cable Pin

3X8X-XPG-XXX

• Cable Socket

3X8X-XSG-XXX

P/C Tail Panel Mount

4XXX-XXG-XXX

Matching Mates:

• Cable Pin

3X8X-XPG-XXX

• Cable Socket

3X8X-XSG-XXX

Cable Socket

3X8X-XSG-XXX

Matching Mates:

• Cable-Cable

5X8X-XPG-XXX

• Panel

4XXX-XPG-XXX

Cable to Cable

5X8X-XXG-XXX

Matching Mates:

• Cable Pin

3X8X-XPG-XXX

• Cable Socket

3X8X-XSG-XXX

Dust Cap

4295

Cable End Cable to Cable Right Angle

Winged Coupling Ring

W/4482

Square Flange

Gasket

4297

Square Flange

Adapter

4296

Mechanical Back Shell

(Style #5)

Molded Cable Assemblies (See pages 3 & 26)

MULTI-CON-X®FIELD INSTALLABLE CONNECTORS

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M 1-1: -XF I c ’— 1.555 (42.5] —.‘ r 1,570 [39.9] ﬁl ’F 1.325 [33.6] a O CABLE END CONNECTOR CABLE END CONNECTOR [SDLDER] CABLE END CONNECTOR (CRIMP) STYLE 5 LONG STYLE 3 AND SOC LONG STYLE 3 AND 30C SHORT THREADED BACKSHELL THREADEDBACKSHELL THREADED BACKSHELL (SDLDER TYPE CONTACT ONLY) (CRIMP TYPE CONTACT ONLY) 0.625 [15.9] a I [25.4] HEX 0.550 ‘ [14.0] T 1.155 0.790 I [29.3] [200] 13/16 [20.5127 uns MOD. THREAD Efﬁgy)??? 1/32 T0 3/16 PANEL*[[« 1.003 [20.1] [0.8 To 4.3] PANEL MOUNT CONNECTOR SHOWN WITH HEX NUT AND GASKET ‘ 1 740 [44.2] ‘ i 1.650 [42.0] i |—— 1.400 [35.6] —. O CABLE TO CABLE CONNECTOR CABLE TO CABLE CONNECTOR CABLE T0 CABLE CONNECTOR STYLE 5 LONG THREADED BACKSHELL STYLE 3 AND SDC LONG STYLE 3 AND 30C SHORT THREADED BACKSHELL THREADED BACKSHELL [SOLDER TYPE CONTACT ONLY) (CRIMP TYPE CONTACT ONLY) I: 1,110 [25.2] .[ i 2.000 [50.8] i i 2.065 [52.4] i i 3 1 .455 [as g] CABLE END ASSEMBLY CABLE T0 CABLE ASSEMBLY CABLE END ASSEMBLY STRAIGHT BOOT 0.500 [12.7] MAX. CABLE 0.0. STRAiGHT BOOT 0.500 [12.7] MAX. CABLE DD. 90“ BOOT 0.365 [93] MAX. CABLE 0D.

MULTI-CON-X®FIELD INSTALLABLE CONNECTORS

Dimensions (Dimensions in brackets are in millimeters)

Molded Cable Assemblies (See pages 3 & 26)

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-G -XF I C ‘O O. ‘00‘ .O on ‘0505 00 00 000 000 2412 37#12 44H? 4416 5416' 67#16' ‘o o7 b 5 <3 3350="" o="" o="" o="" o="" o="" o="" o="" o="" 000="" 000="" 000="" m20="" 54:20="" 64:20="" h20="" 84:20="" m20="">

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MULTI-CON-X®FIELD INSTALLABLE CONNECTORS

Connector Type:

3- Cable End

4- Panel Mount

5- Cable to Cable

Contact Size:

1- #12 (2-4 Contacts)

2- #20 (4-9 Contacts)

3- #16 (4-6 Contacts)

Contact Style:

80 - Crimp (Supplied loose)

81 - P/C Tail .187" (4.7) (Supplied assembled)

82 - Solder Cup (Supplied assembled)

91 - P/C Tail .280" (7.1) (Supplied assembled)*

92 - P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

2, 3, 4, 5, 6, 7, 8 &9

Type of Contact:

P- Pin

S- Socket

Contact Plating:

G- Gold over Nickel (Standard)

Grommet Code –

Cable O.D. Range:

15 - .15 -.17 (3.8-4.3)

18 - .18 -.20 (4.6-5.1)

21 - .21 -.23 (5.3-5.8)

24 - .24 -.27 (6.1-6.8)

28 - .28 -.29 (7.1-7.4)

30 - .30 -.32 (7.6-8.1)

Back Shell Style:

3Weathertight grommet

grip/seal & (1) interfacial

“

O”ring.

3DC - Daisy chain grommet with 3

I.D.s (.125, .188 & .250)

5Mechanical screw-down

cable clamp with grommet

seal.

300 - Panel mount with hex nut &

gasket.

3ES - 300 with Epoxy (Panel

Mount Only)

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.

X X XX-X XG-XXX

EMI/RFI shielded assemblies available - consult factory.

*Available in #20 size contact only.

Consult factory for optional threaded coupling.

Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

Back Shell

Style

3 or 5

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-G -XF I C Cable Pin/Socket Cable to Cable Ogtional Panel Mount Ogtional

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MULTI-CON-X®FIELD INSTALLABLE CONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications Multi-Con-X®

Description Field Installable Connector & Custom Cable Assemblies

Rating 1.95 thru 23.0A, 600V

Conductor Size #12 Contacts, 12 thru 14 AWG

#16 Contacts, 16 thru 18 AWG

#20 Contacts, 20 thru 24 AWG

Configuration 2 thru 4 #12 Contacts

4 thru 6 #16 Contacts

4 thru 9 #20 Contacts

Certification UL Recognized File #E150822 - 250V

CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Backshell (Threaded) Nylon, UL Recognized, Black (Style #3)

Grommet Santoprene Rubber, Black

Coupling Ring Nylon, UL Recognized, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

O-Ring Neoprene Rubber, Black

Sleeve Nylon, UL Recognized, Black

Cable to Cable

Backshell (Threaded) Nylon, UL Recognized, Black (Style #3)

Grommet Santoprene, Rubber, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

Optional

Long Backshell (Threaded) Nylon, UL Recognized, Black (Style #3 with solder contacts)

Winged Coupling Ring Nylon, UL Recognized, Black (W/4482)

Mechanical Backshell (Threaded) Nylon, UL Recognized, Black (Style #5)

– Strap Nylon, UL Recognized, Black

– Screws Stainless Steel

Panel Mount

Contacts Brass, Gold over Nickel

Panel Body Nylon, UL Recognized, Black

Gasket Neoprene Rubber, Black

Hex Nut Nylon, UL Recognized, Black

Optional

Dust Cap Santoprene Rubber, Black (Part No. 4295)

Square Flange Adapter Nylon, UL Recognized, Black (Part No. 4296)

Square Flange Adapter Gasket Neoprene Rubber, Black (Part No. 4297)

Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).

Consult factory for higher temperature requirements.

Mechanical Specifications

Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure

Vibration Coupling rings have overriding locking feature to prevent loosening or

separation of connector

Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.

Electrical Specifications

Voltage 600 V

Current See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)

Corrosion 300 Hr salt spray contacts

Weathertight Consult factory with specific application

Molded Cable Assemblies (See Pages 3 & 26)

Watertight NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information V. \v’ﬂ Right Angle can I l.'lII . Fax (630) 83478540 . www conxaii com

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MAXI-CON-X®FIELD INSTALLABLE CONNECTORS

Cable Pin

13X8X-XXPG-XXX

Matching Mates:

• Cable-Cable

15X8X-XXSG-XXX

• Panel

14XXX-XXSG-XXX

Panel Mount

14X8X-XXXG-XXX

Matching Mates:

• Cable Pin

13X8X-XXPG-XXX

• Cable Socket

13X8X-XXSG-XXX

P/C Tail Panel Mount

14XXX-XXXG-XXX

Matching Mates:

• Cable Pin

13X8X-XXPG-XXX

•Cable Socket

13X8X-XXSG-XXX

Cable Socket

13X8X-XXSG-XXX

Matching Mates:

• Cable-Cable

15X8X-XXPG-XXX

• Panel

14XXX-XXPG-XXX

Cable to Cable

15X8X-XXXG-XXX

Matching Mates:

• Cable Pin

13X8X-XXPG-XXX

• Cable Socket

13X8X-XXSG-XXX

Dust Cap

14295

Cable End Cable to Cable Right Angle

Winged Coupling Ring

W/14482

Molded Cable Assemblies (See pages 3 & 26)

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-c -XF I c 2 500 [63 5] - 2.000 [50 B] —‘ .— 2.500 [63 5] ._ 2.000 [50.81—— CABLE END CONNECTOH CABLE T0 CABLE CONNECTOR STYLE 3 THREADED BACKSHELL STYLE 3 THREADED BACKSHELL 0.670 [17.0] 0 585 1,250 [6.7] [14.5] 0919 TI [23.3] 0.992 0.992 [25.1] [25.1] 0.125 |.D. RECOMMENDED [3.2] 1 [25.4120 UNEF THREAD J I. PANEL CUIOUT TYP. 1/32 To 3/16 PANEL 2.0031301] [0.3 T0 4,3] PANEL MOUNT CONNECTOR SHOWN WITH HEX NUT AND GASKET -1500 [38.]]——‘ i 2 000 [50.3] i i 2 062 [52 A] i f 3 .625 [41.3] CABLE END ASSEMBLY CABLE TO CABLE ASSEMBLY CABLE END ASSEMBLY STRAIGHT BOOT STRAIGHT BOOT 90" BOOT 0.545 [13.8] MAX. CABLE O.D. 0.545 [13.8] MAX. CABLE O.D. 0.445 [1 1 .3] MAX. CABLE O.D.

Molded Cable Assemblies (See pages 3 & 26)

MAXI-CON-X®FIELD INSTALLABLE CONNECTORS

Dimensions (Dimensions in brackets are in millimeters)

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-G -XF I C XX X XX XX XG 3X

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MAXI-CON-X®FIELD INSTALLABLE CONNECTORS

Connector Type:

13 - Cable End

14 - Panel Mount

15 - Cable to Cable

Contact Size:

1- #12 (7 Contacts)

2- #20 (18 & 20 Contacts)

3- #16 (10 Contacts)

Contact Style:

80 - Crimp (Supplied loose)

81 - P/C Tail .187” (4.7) (Supplied assembled)

82 - Solder Cup (Supplied assembled)

91 - P/C Tail .280” (7.1) (Supplied assembled)*

92 - P/C Tail .335” (8.5) (Supplied assembled)*

Number of Contacts:

7, 10, 18 &20

Type of Contact:

P- Pin

S- Socket

Contact Plating:

G- Gold over Nickel (Standard)

Grommet Code –

Cable O.D. Range:

21 - .21 -.25 (5.3-6.3)

26 - .26 -.30 (6.6-7.6)

31 - .31 -.38 (7.8-9.6)

Back Shell Style:

3Mechanical screw-down

cable clamp with grommet

seal and (1) interfacial “O”

ring for cable end.

300 - Panel mount with hex nut &

gasket.

3ES - 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

*Available in connector types: cable end socket, panel mount pin styles only.

XX X XX-XX XG-3XX

EMI/RFI shielded assemblies available - consult factory.

*Available in #20 size contact only.

Consult factory for optional threaded coupling.

Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

Back

Shell

Style 3

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M I-G -XF I C Cable Pin/Socket Ogtional Cable to Cable Panel Mount Ogtional

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MAXI-CON-X®FIELD INSTALLABLE CONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications Maxi-Con-X®

Description Field Installable Connector & Custom Cable Assemblies

Rating 1.35 thru 23.0A, 600V

Conductor Size #12 Contacts, 12 thru 14 AWG

#16 Contacts, 16 thru 18 AWG

#20 Contacts, 20 thru 24 AWG

Configuration 7 - #12 Contacts

10 - #16 Contacts

18 - #20 Contacts

20 - #20 Contacts

Certification ULRecognized File #E150822 - 250V

CSACertified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Mechanical Backshell (Threaded) Nylon, UL Recognized, Black

Strap Nylon, UL Recognized, Black

Screws Stainless Steel

Grommet Santoprene Rubber, Black

Coupling Ring Nylon, UL Recognized, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

O-Ring Neoprene Rubber, Black

Optional

Winged Coupling Ring Nylon, UL Recognized, Black (W/14482)

Cable to Cable

Mechanical Backshell (Threaded) Nylon, UL Recognized, Black

Grommet Santoprene Rubber, Black

Strap Nylon, UL Recognized, Black

Screws Stainless Steel

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

Panel Mount

Contacts Brass, Gold over Nickel

Panel Body Nylon, UL Recognized, Black

Gasket Neoprene Rubber, Black

Hex Nut Nylon, UL Recognized, Black

Optional

Dust Cap Santoprene Rubber, Black (Part No. 14295)

Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).

Consult factory for higher temperature requirements.

Mechanical Specifications

Durability Minimum 300 mate/unmate cycles without mechanical or electrical

failure

Vibration Coupling rings have overriding locking feature to prevent loosening or

separation of connector

Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque

Electrical Specifications

Voltage 600 V

Current See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)

Corrosion 300 Hr salt spray contacts

Weathertight Consult factory with specific application

Molded Cable Assemblies (See Pages 3 & 26)

Watertight NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information ‘ 24XXX-XXSG-XXX V A

MEGA-CON-X®FIELD INSTALLABLE CONNECTORS

Cable Pin

23X8X-XXPG-XXX

Matching Mate:

• Panel

24XXX-XXSG-XXX

Panel Mount

24XXX-XXXG-XXX

Matching Mates:

• Cable Pin

23X8X-XXPG-XXX

• Cable Socket

23X8X-XXSG-XXX

Cable Socket

23X8X-XXSG-XXX

Matching Mate:

• Panel

24XXX-XXPG-XXX

P/C Tail Panel Mount

24XXX-XXXG-XXX

Matching Mates:

• Cable Pin

23X8X-XXPG-XXX

• Cable Socket

23X8X-XXSG-XXX

Molded Cable Assemblies (See pages 3 & 26)

Cable End

Dustcap

24295

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Right Angle

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M A-C -X F c V assazmzl I‘M-“t cm: am men:- Sm: : mmn Wu . ow r. van‘ “up . mm. . PM.“ Elms snncwuscwn me : mmsa mm. 7%» w; WWW“, L 'rizgrrm " mmmm a mmmm w Wmmww. 1 1, rm , m2! 1 , umhort 2m (w) DBL]: m7 msiuaur :mnmm um p.21 w wmr k man m: a‘ 1% [.— uum m can my ASSiMBlV swaa Ina!

MEGA-CON-X®FIELD INSTALLABLE CONNECTORS

Quick Connect Type Threaded Type

Dimensions (Dimensions in brackets are in millimeters)

Molded Cable Assemblies (See pages 3 & 26)

1.170

[29.7]

±0.003 [±0.1]

1.140 [28.9]

Panel Cutout

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Single Key

5 Key

Receptacle

w/Pin

Receptacle

w/Socket

Plug

w/Socket

Plug

w/Pin

5 Key Receptacle

w/Pin

Plug

w/Socket

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M [1-0 -XF I C xx x xx xx xg T§XX T

MEGA-CON-X®FIELD INSTALLABLE CONNECTORS

Connector Type:

23 - Cable End

24 - Panel Mount

Contact Size:

2- #20

Contact Style:

80 - Crimp (Supplied loose)

81 - P/C Tail .187" (4.7) (Supplied assembled)

82 - Solder Cup (Supplied assembled)

91 - P/C Tail .280" (7.1) (Supplied assembled)*

92 - P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

Type of Contact:

P- Pin

S- Socket

Contact Plating:

G- Gold over Nickel (Standard)

Grommet Code –

Cable O.D. Range:

50 -.51 - .56 (12.9 - 14.2)

Back Shell Style:

3Mechanical screw-down

cable clamp with grommet

seal and (1) interfacial

“O” ring for cable end.

300 - Panel mount with hex nut

& gasket.

3ES - 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

XX X XX-XX XG-T3XX

*Available in #20 size contact only.

Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

Coupling Type

Blank - Twist Lock

T- Threaded

Quick Connect Type

(5 Key)

Cable End w/Pins

Threaded Type

(5 Key)

Cable End w/Socket

Back

Shell

Style 3

Quick Connect Type

(Single Key)

Cable End w/Socket

31-#20 31-#20 31-#20

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information M [1-0 -XF I C Cable Pin/Socket Panel Mount

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MEGA-CON-X®FIELD INSTALLABLE CONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications Mega-Con-X®

Description Field Installable Connector & Custom Cable Assemblies

Rating 0.9 thru 2.3A, 600V

Conductor Size 20 thru 24 AWG

Configuration 31 - #20 Contacts

Certification UL Recognized File #E150822 - 250V

CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Mechanical Backshell (Threaded) Nylon, UL Recognized, Black

Strap Nylon, UL Recognized, Black

Screws Stainless Steel

Grommet Santoprene Rubber, Black

Coupling Ring Nylon, UL Recognized, Black

Contacts Brass, Gold over Nickel

Connector Body Nylon, UL Recognized, Black

O-Ring Neoprene Rubber, Black

Panel Mount

Contacts Brass, Gold over Nickel

Panel Body Nylon, UL Recognized, Black

Gasket Neoprene Rubber, Black

Hex Nut Nylon, UL Recognized, Black

Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).

Consult factory for higher temperature requirements.

Mechanical Specifications

Durability Minimum 300 mate/unmate cycles without mechanical or electrical

failure

Vibration Coupling rings have overriding locking feature to prevent loosening

or separation of connector

Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque

Electrical Specifications

Voltage 600V

Current See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)

Corrosion 300 Hr salt spray contacts

Weathertight Consult factory with specific application

Molded Cable Assemblies (See Pages 3 & 26)

Watertight NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

CON-X MOLDED CABLE ASSEMBLY CHECK LIST

Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which

pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to

be molded closed where required. If a drawing assembly is available, please send it also.

Company Name: Customer Name:

Address:

City State: Zip:

Phone: Fax:

Website: E-mail:

Annual Usage Quantity: Monthly Usage Quantity:

Does the assembly need to be RoHS compliant? Yes: No:

Cable Vendor and Part Number (if available):

Cable Outer Jacket - Color: Material: OD:

Number of Conductors: Conductor AWG: Stranding:

Conductor Colors:

Is there a drain wire? Is the drain wire terminated?

*If the drain wire is terminated, be sure to indicate where on pin-out diagram.

Is the cable shielded? How? Foil Braid %

*If the shield is braided, be sure to indicate where on the pin-out diagram.

Will the Customer supply the cable for production?

Cable Cut Length: Overall Assembly Length:

Does the Cable Assembly have Environmental Requirements?

If yes, please list them:

Must overmold have a moisture bond to the cable’s outer jacket?

Is the Cable Assembly: Single ended: Double Ended:

Do the connectors need to be shielded?

If yes, do they need to be: 180º shield: OR Shield thru pin:

End “A” Connector Part Number: Right Angle?

End “B”, will that end need processing? If yes, indicate below:

Outer jacket strip length: Inner Conductor strip length: Tinned?

Does end “B” have any special inclusions? If yes, please list them:

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information W 4 7 #12 Multi7COn7X 7 7 #12 Maxi7C0n7X 5 7 #16 Mini7Con7X 6 7 #16 Multi7COn7X 12 7 #16 Maxi7C0n7X 3 7 #20 Micr07Con7X 8 7 #20 Mini7Con7X 9 7 #20 Multi7COn7X 20 7 #20 Maxi7C0n7X 31 7 #20 Mega7Con7X

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CON-X ELECTRICAL CURRENT RATING CHART

FOR CONNECTORS & CABLE ASSEMBLIES

CONTACT

SIZE

#12

#16

#20

CONDUCTOR

SIZE - AWG

#12

#14

#16

#18

#20

NUMBER of

CONDUCTORS

1 through 7

1 through 3

4 through 6

7 through 9

1 through 3

4 through 6

1 through 10

11 and 12

1 through 3

4 through 12

1 through 3

4 through 20

21 through 31

1 through 3

4 through 20

21 through 31

CURRENT RATING

23.0A

17.0A

12.75A

11.0A

13.0A

9.75A

8.45A

13.0A

7.5A

10.0A

7.5A

5.6A

2.3A

7.5A

5.6A

2.3A

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* Please visit the product pages on our website for the most up-to-date product information q‘ Bahl: Snckzt ¢ 'ﬁ 0 59 I emblies (See pages 3 & 33)

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Molded Cable Assemblies (See pages 3 & 33)

MIL-E-QUAL®EQUIVALENT TO MIL-C-5015

Cable Socket

CXX 3106A XXXX XX S XXX

Box Receptacle Socket

CXX 3102A XXXX XX S XXX

Cable Cap

4XX96

Receptacle Cap

4XX95

Cable Pin

Box Receptacle Pin

CXX 3102A XXXX XX P XXX

Cable Pin

CXX 3106A XXXX XX P XXX

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAI. E MILO-501 5 mm“, I. u a v 3mm, A K L M n s c 2 Sin: In In In FMIW Sim Dangling Imh rm. hmII 1m. 1m. 1m Ina. m MM MM Thu-Ids “Treads m MM m m MM um mm 1.900 1.200 .900 .080 940 9/16 23/32 1 3.5 .635 'OS" 45.7 30.5 22.9 "2'20 ‘OSL 5/8'2“ 2 23.9 14.3 13.3 25.4 88.9 16.1 1.900 1200 1.000 .090 1.030 9/16 13/161-3/32 35 .760 123 40.3 30.5 25.4 “'24 123 3’4'20 2 26.2 14.3 20.6 27.6 88.9 19.3 1.900 1300 1.200 .090 1.143 9/15 23/321-3/15 35 .995 143 43.3 33 305 “'20 14S ”8'20 2 29 143 23 302 889 225 2.200 1425 1.250 .142 1.180 9/16 31/321-9/32 35 1.010 ‘53 56. 36.2 31.6 7’9'20 ‘53 1‘20 3.6 30 14.3 24.6 32.5 93.9 25.7 2.400 1425 1.250 .142 1.350 3/4 31/321-9/32 35 1.010 16 61. 36.2 31.9 WHO 16 1‘20 3.6 34.3 19 24.6 32.5 30.9 25.7 2.570 1425 1.420 .142 1.330 3/4 1-1/161-3/8 50 1.135 18 65.3 36.2 361 1'20 18 1'1/8'18 36 33.5 19 27 349 1270 236 2.450 1425 1.450 .142 1.330 3/4 1-5/321-1/2 50 1.260 2° 62.2 36.2 36.6 ""848 2° "”448 36 33.5 19 29.4 33.1 1270 32.0 2.450 1425 1.600 .142 1.220 3/4 1-1/41-5/8 50 1.395 22 62.2 35.2 406 1'1’4'18 22 1'3/8'18 3.5 31.0 19 31.8 41.3 1270 352 2.570 1425 1.725 .142 1.220 13/15 1-3/6 1-3/4 6.0 1.510 24 653 352 439 "3’3“ 24 1'1/2‘18 3.5 310 20.3 34.9 44.5 1524 334 25 2.570 1425 1.975 “5,848 29 1-3/4-13 .142 1.22013/1619/16 2 6.0 1.750 65.3 35.2 502 3.5 31.0 20.6 39.7 50.9 1524 447 BACKSHELL "v- (THREADS) COUPLING RING T—M SCHEW512) .2 "Va “S"(SOUARE) 'A' COUPLING "M“ y .. .. (THREADS) WCAELE CLAMP ﬂ — l—‘K‘ 1“ H “I RUBBER GROMMET 110- DIAMETER 1010 or PANEL HOLES 120" i 1SIZE10~221 — .. . m7" .¥'L' 1.020;! N "02° '— [SIZE 24.29» W W STRAIGHT PLUG BOX RECEPTACLE 'A" (THREADS) LCEN%P1'¢‘IN "C' CHAIN LENGTH O O "A' (THREADS) MM N CABLE PLUG CAP RECEFTACLE CAP €553 CST-8519 PART NUMBER PART NUMBER AXXSS AXXSS ESHELL SIZE ESHELL SIZE

MIL-E-QUAL®EQUIVALENT TO MIL-C-5015

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QIIAL E MILO-501 5 2 CONTACTS 3 CONTACTS C A 93 33 69 E 125-3 1439 TOSLVS‘ 143-1 145-7 16-10 2446 2-3916 S-MG (HHS 34:16 34:12 5 CONTACTS D A E G) 33 0&9 63 e A 609 § 039 $5 ‘48-? IE-TD' ‘43-5 16-“ M16 M12 ems 57m 5 CONTACTS 7 CONTACTS a CONTACTS 14576 18712 ISSri 2472 Tara 2077 5-316 s-ms 7-315 74:12 mans/14:12 E-ME 9 CONTACTS 10 CONTACTS 14 CONTACTS 2046' IE-i ie-Is 20-27 2572 Twe/zmz Tome lows Mme 12-«16/2-“2 17 CONTACTS l9 CONTACTS 24 CONTACTS 26 CONTACTS 37 CONTACTS

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MIL-E-QUAL®EQUIVALENT TO MIL-C-5015

Contact Arrangements shown are mating view of pin insert (socket opposite).

Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory.

*Available in connector types: cable end socket, panel mount pin styles only.

Contact Arrangements

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* Please visit the product pages on our website for the most up-to-date product information MIL-E-QIIAI. E MILE-501 5 CX X 310XA XXXX XX X XXX 4 i

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MIL-E-QUAL®EQUIVALENT TO MIL-C-5015

CONXALL

Molded Equivalent

to MIL-C-5015

Contact Style

S- Solder

C- Crimp

Shell Type

(See Note 1)

3101A Cable Receptacle (in-line)

(See Note 3)

3102A Box Receptacle

3106A Straight Plug (See Note 2)

Deviations

-300 Weathertight

Option adds:

“O” Ring for plug

(3106A)

Rubber Gasket

for receptacle

(3102A)

-010 Receptacle with (4)

mounting hole rein-

forcement bosses.

Consult factory for

availability.

-310 Same as -010 except

with rubber gasket.

Contacts

P- Pin

S- Socket

CX X 310XA XXXX XX X XXX

Insert Number/Arrangement

All inserts are integrally molded with connector

shells for one piece construction. Contact factory

for alternative W, X, Y or Z insert positions.

Shell/Insert Sizes

10SL-4 16S-1 18 -19

10SL-3 16S-8 20 -7

12S - 3 16 - 10 20 -16

14S - 1 18 - 1 20 -27

14S - 2 18 - 4 20 -29

14S - 5 18 - 8 22 -14

14S - 6 18 - 10 24 -2

14S - 7 18 - 11 24 -28

14S - 9 18 - 12 28 -2

28 -12

28 -21

Note 1 - All plugs and receptacles include crimp or solder

contacts specified.

Note 2 - Straight Plugs include back shell assembly with

cable clamp and bushing.

Note 3 - For overmolded cable construction only. Consult

factory for availability.

Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)

Bushing Sizes Provided

Plug Shell Size Max. Cable Dia.

10SL, 12S 1/4"

14S 5/16"

16S, 16 7/16"

18 9/16"

20, 22 5/8"

24, 28 3/4"

Part Number to Order

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QIIAI. E MILO-501 5 Cable Pin/Socket Ogtional Box Hecegtacle Ogtional

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MIL-E-QUAL®EQUIVALENT TO MIL-C-5015

Specifications

Typical Specifications

Manufacturers Identifications MIL-E-QUAL®

Description Field Installable Connector & Custom Cable Assemblies

Rating 3.4 thru 23.0A, 600V

Conductor Size 12 thru 20 AWG

Configuration 2 thru 37 Contacts per Mil - C-5015

Certification UL Recognized File #E150822 - 250V

CSA Certified File #181200-500V

Material Specifications

Cable Pin/Socket

Mechanical Backshell (Threaded) Nylon, UL Recognized, Black with UV Inhibitor

Strap Nylon, UL Recognized, Black with UV Inhibitor

Screws Zinc Plated

Grommet Santoprene Rubber, Black

Coupling Ring Nylon, UL Recognized, Black with UV Inhibitor

Contacts Brass, Standard Silver Plated, Gold Plated Optional

Connector Body Nylon, UL Recognized, Black with UV Inhibitor

Optional

Connector Cap Nylon, UL Recognized, Black with UV Inhibitor (4XX96)

O-Ring Neoprene Rubber, Black

Different Keyways Available

Gold Contacts Brass, Gold over Nickel

Box Receptacle

Contacts Brass, Standard Silver Plated, Gold Plated Optional

Receptacle Body Nylon, UL Recognized, Black with UV Inhibitor

Optional

Receptacle Cap Nylon, UL Recognized, Black with UV Inhibitor (4XX95)

Gasket Neoprene Rubber, Black

Gold Contacts Brass, Gold over Nickel

Extended Bosses

Different Keyways Available

Gasket, O-Ring, & Grommet materials are

suitable for -40ºC to +90ºC (-40ºF to +194ºF).

Consult factory for higher temperature requirements.

Electrical Specifications

Voltage 500 V

Current See Electrical Current Rating Chart (Page 34)

Environmental Specifications

Temperature Rating -40ºC to +125ºC (-40ºF to +257ºF)

Corrosion 48 Hr salt spray contacts

Durability 300 mate/unmate cycles minimum

Weathertight Consult factory with specific application

Molded Cable Assemblies (See Pages 3 & 33)

Watertight NEMA 6P, 13: IEC IP67

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601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MIL-E-QUAL®MOLDED CABLE ASSEMBLY CHECK LIST

EQUIVALENT TO MIL-C-5015

Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which

pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to

be molded closed where required. If a drawing assembly is available, please send it also.

Company Name: Customer Name:

Address:

City State: Zip:

Phone: Fax:

Website: E-mail:

Annual Usage Quantity: Monthly Usage Quantity:

Does the assembly need to be RoHS compliant? Yes: No:

Cable Vendor and Part Number (if available):

Cable Outer Jacket - Color: Material: OD:

Number of Conductors: Conductor AWG: Stranding:

Conductor Colors:

Is there a drain wire? Is the drain wire terminated?

*If the drain wire is terminated, be sure to indicate where on pin-out diagram.

Is the cable shielded? How? Foil Braid %

*If the braid is terminated, be sure to indicate where on the pin-out diagram.

Will the Customer supply the cable for production?

Cable Cut Length: Overall Assembly Length:

Does the Cable Assembly have Environmental Requirements?

If yes, please list them:

Must overmold have a moisture bond to the cable’s outer jacket?

Is the Cable Assembly: Single ended: Double Ended:

Do the connectors need to be shielded?

If yes, do they need to be: 180º shield: OR Shield thru pin:

End “A” Connector Part Number: Right Angle?

End “B” Connector Part Number: Right Angle?

If no conductor on end “B”, will that need processing? If yes, indicate below:

Outer jacket strip length: Inner Conductor strip length: Tinned?

Does end “B” have any special inclusions? If yes, please list them:

* Please visit the product pages on our website for the most up-to-date product information

commits camuctorsue -AWG m 01 WMWIS Clllell‘ Rating 1 through 3 ZSVDA #12 4 through 6 1710A 7 through 9 13.0A 1 through 3 17V0A #12 MA 4 through 6 1275A 7 through 9 11 DA 1 through 3 13.0A #16 4 through 6 975A 7 through 9 8.45A 1 through 3 131M 4 through 6 9.75A 816 71hr0ugh 10 845A 10 through 20 5.85A 21 through 30 455A 31 and up 3.9A 1 through 3 10.0A 4 through 6 75A 7 through 9 6.5A #16 #18 10through 20 4.5A 21 through 30 35A 31 and up 3,0A 1 through 3 7.5A 4 through 6 5.6A #20 7 through 9 4.8A 10 through 20 3,4A 21 through 30 2‘62A 31 and up 2.3A

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TOOLING

Manual Crimp Tool

(Single Purpose)

Locator

Manual Crimp Tool

(Multi-contact)

Positioner

Handle

Contact Insertion & Removal Tools

MIL-E-QUAL®ELECTRICAL CURRENT RATING CHART

FOR CONNECTORS & CABLE ASSEMBLIES

356-XXX Bits 356-1 Handle

* Please visit the product pages on our website for the most up-to-date product information

* Please visit the product pages on our website for the most up-to-date product information T lrsalimllils Con-X Sena comet!" Size Comm Size Pins ”Sockets Handle fol Btls 2-7 contacts 112 .093" (2.4) 356—12 356-1 2-10 conlacls me .062" (1,6) 356-16 ass-1 2-31 contacts 420 .040" (1) 356—20 356-1 . . . hseﬂinnBils . Ml—E-llJALSenes Domenic: Size 0mm Sue Pins "s" I IlamllefoIBIls All Mil-EQual #12 .093" (24) 356-12 356-1 Connector Sizes #16 .062" (1.6) 356—16 356-1 cmx Setiu comact Size Handle fol Tool Desuiminn “"ﬁ‘m‘“m #12, #16. & 420 359-24 Mulli Contact Tool 357-124 #20 Only 359—21 Single Purpose Tool 357-122 uni-awn. Sena: contact Size Handle for Tool mnpﬁon “mm?” 412 .093" (2.4t 359-24 Hand Crimp Tool 355-112 #16 .062" (1 .et 359-24 Hand Crimp Tool 353-112 DD EDD

Contact Crimping and Assembly Procedures:

A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring.

B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires

when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder

dipped.

C. Contact crimping tools, use as follows:

Assemble contact locator to tool.

Check tool setting for wire gage to be crimped.

Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel

until it stops.

Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.)

Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact.

D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts

at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into

position.

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Conductor Strip Lengths

CON-X MIL-E-QUAL

#20 -3/16 #16 -9/32

#16 -7/32 #12 -7/32

#12 -7/32

Contact Insertion/Removal Tools

Manual Contact Crimping Tools

Pneumatic Crimping Tools - Consult Factory

Cable Stripping

TOOLING

Product not designed to

remove contacts after

insertion. Consult factory

for removal tools.

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NOTES

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