CP Series Datasheet by Panasonic Electric Works

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CP
1
ds_61207_en_cp: 010113J
ORDERING INFORMATION
TYPES
1. PC board terminal type
Standard packing; Carton (tube): 40 pcs.; Case: 1,000 pcs.
2. Surface mount terminal type
Standard packing; Carton (tape and reel): 300 pcs.; Case: 900 pcs.
Notes:
*1. Surface-mount terminal type is available only for 1 form C contact arrangement.
*2. Surface mount terminal type is only supplied in tape and reel packaging. Tube packaging is only available for PC board type.
Tape and reel packing symbol “-z” or “-x” are not marked on the relay.
Compact flat size
PC board relay
for automotive CP RELAYS
Contact arrangement Coil voltage Part No.
1 Form A
12V DC
CP1a-12V
1 Form C CP1-12V
1 Form C for wiper load CP1W-12V
Contact arrangement Coil voltage Part No.
1 Form C 12V DC CP1SA-12V-X
CP1SA-12V-Z
FEATURES
• Compact flat type
Flat size enables it to be built-in switch
units.
<Height>
PC board terminal type:
9.5 mm .374 inch
Surface-mount terminal type:
10.5mm .413inch
• High capacity
CP Relay provides low profile
spacesaving advantages while offering
high continuous current of 25A (1 hour).
• Simple footprint pattern enables
ease of PC board layout
Arrangement of coil and contact
terminals designed to withstand large
capacity which ensures leeway and
facilitates PC board design.
• Sealed construction
Sealed construction suitable for harsh
environments
• “PC board terminal” and “Surface
mount terminal” types available
SMD automatic mounting is possible for
surface mount terminal types because
tape and reel packaging is used.
• Model available for wiper load.
TYPICAL APPLICATIONS
For automotive system
Power windows, Auto door lock, Power
sunroof, Memory seat, Wiper, Defogger,
etc.
Contact arrangement
1:
1a:
1W:
1 Form C
1 Form A
1 Form C for wiper load
CP
Coil voltage (DC)
12 V
Mounting classification
Nil:
SA: PC board terminal/wiper load
Surface-mount terminal*1
Packing style*2
Nil:
X:
Z:
Tube packing
Tape and reel packing (picked from the NC terminal side)
Tape and reel packing (picked from the coil terminal side)
CP
2ds_61207_en_cp: 010113J
RATING
1. Coil data
Note: Other pick-up voltage types are also available. Please contact us for details.
2. Specifications
1) Standard CP relay
Notes:
*1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load.
*2. Refer to “6. Usage, Storage and Transport Conditions“ in AMBIENT ENVIRONMENT section in Relay Technical Information.
Please inquire if you will be using the relay in a high temperature atmosphere (110C 230F).
*3. Depends on connection conditions. Also, this does not guarantee repeated switching. We recommend that you confirm operation under actual conditions.
*4. Motor load does not apply to wiper load applications.
2) For wiper load (CP1W-12V)
Anything outside of that given below complies with standard CP relays.
Note:*1. Depends on connection conditions. Also, this does not guarantee repeated switching. We recommend that you confirm operation under actual conditions.
Nominal coil
voltage Pick-up voltage
(at 20C 68F)Drop-out voltage
(at 20C 68F)
Nominal operating
current
[10%] (at 20C 68F)
Coil resistance
[10%] (at 20C 68F)
Nominal operating
power
(at 20C 68F)
Usable voltage range
(at 85C 185F)
12V DC Max. 7.2V DC
(Initial) Min. 1.0V DC
(Initial) 53.3 mA 225640 mW 10 to 16V DC
Characteristics Item Specifications
Contact
Arrangement 1 Form A 1 Form C
Initial contact resistance (Initial) N.O.: Typ6m, N.C.: Typ8m (By voltage drop 6V DC 1A)
Contact material Ag alloy (Cadmium free)
Rating
Nominal switching capacity (resistive load) 20A 14V DC N.O.: 20A 14V DC, N.C.: 10A 14V DC
Max. carrying current (12V DC initial)*3N.O.: 40A for 2 minutes, 30A for 1 hour (at 20C 68F)
35A for 2 minutes, 25A for 1 hour (at 85C 185F)
Nominal operating power 640 mW
Min. switching capacity (resistive load)*11A 12V DC
Electrical
characteristics
Insulation resistance (Initial) Min. 100 M (at 500V DC)
Breakdown voltage
(Initial)
Between open contacts 500 Vrms for 1 min. (Detection current: 10mA)
Between contacts and coil 500 Vrms for 1 min. (Detection current: 10mA)
Operate time (at nominal voltage) Max. 10ms (at 20C 68F, excluding contact bounce time) (Initial)
Release time (at nominal voltage) Max. 10ms (at 20C 68F, excluding contact bounce time) (Initial)
Mechanical
characteristics
Shock resistance Functional Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; detection: 10s)
Destructive Min. 1,000 m/s2 {100G} (Half-wave pulse of sine wave: 6ms)
Vibration resistance
Functional 10 Hz to 100 Hz, Min. 44.1 m/s2 {4.5G} (Detection time: 10s)
Destructive 10 Hz to 500 Hz, Min. 44.1 m/s2 {4.5G}
Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours
Expected life
Mechanical Min. 107 (at 120 cpm)
Electrical*4.
<Resistive load> Min. 105 (At nominal switching capacity, operating frequency: 1s ON, 9s OFF)
<Motor load*>
Min. 2×105 (N.O. side, Inrush 25A, steady 5A at 14V DC)
Min. 105 (N.O. side, 20A 14V DC at motor lock)
Min. 2×105 (N.C. side, 20A 14V DC at brake current) (Operating frequency: 0.5s ON, 9.5s OFF)
Conditions Conditions for operation, transport and storage*2Ambient temp: –40C to +85C –40F to +185F
Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature)
Max. operating speed 6 cpm (at rated load)
Mass Approx. 4g .14 oz
Characteristics Item Specifications
Rating Max. carrying current (12V DC initial) N.O.: 25A for 1 minutes, 15A for 1 hour (at 20C 68F)
Expected life Electrical
<Wiper motor load (L = Approx. 1mH)>
N.O. side: Min. 5105 (Inrush 25A, steady 6A at 14V DC)
N.C. side: Min. 5105 (12A 14V DC at brake current)
(Operating frequency: 1s ON, 9s OFF)
\\ /
CP
3
ds_61207_en_cp: 010113J
REFERENCE DATA
1.-(1) Coil temperature rise (at room
temperature)
Sample: CP1-12V, 3pcs
Point measured: Inside the coil
Contact carrying current, 5A, 10A, 15A, 20A
Resistance method, ambient temperature 26C 79F
1.-(2) Coil temperature rise
Sample: CP1-12V, 6pcs
Point measured: Inside the coil
Contact carrying current, 5A, 10A, 15A, 20A
Resistance method, ambient temperature 85C 185F
2. Max. switching capability
(Resistive load, initial)
Coil applied voltage, V
16
20A
5A
10A
15A
1412
120
100
80
60
40
20
0
Temperature rise, °C
12 14 16
100
80
60
40
20
0
20A
15A
10A
5A
Coil applied voltage, V
Temperature rise, °C
0
Switching current, A
10
50
40
30
20
60
020
Switching voltage, VDC
30 4010 50
(N.O. side: room temperature)
3. Ambient temperature and operating voltage
range
4. Distribution of pick-up and drop-out voltage
Sample: CP1-12V, 100pcs
Ambient temperature: 20C 68F
5. Distribution of operate time
Sample: CP1-12V, 100pcs
Ambient temperature: 20C 68F
0
Ambient temperature, °C
Coil applied voltage, VDC
5
10
15
30
25
20
−40 −20 20 40 60 1000 120
80
Pick-up voltage
(cold start)
Operating voltage range
0
30
20
10
40
50
60
70
Voltage, V
Quantity, n
1.5 2.0 2.5 3.0 3.5 4.5 5.04.0 5.5 6.0 6.5 7.0 7.5 8.0
Pick-up voltage
Drop-out voltage
0
30
20
10
40
50
60
70
80
90
100
Time, ms
Quantity, n
3.02.01.5 2.5 3.5 4.5 5.04.0 5.5 6.0 6.5
6. Distribution of release time
Sample: CP1-12V, 100pcs
Ambient temperature: 20C 68F
* Without diode
7.-(1) Electrical life test (at resistive load)
Sample: CP1-12V
Quantity: n = 4 (N.C. = 2, N.O. = 2)
Load: Resistive load (N.C. side: 10A 14V DC,
N.O. side: 20A 14V DC)
Operating frequency: ON 1s, OFF 9s
Ambient temperature: Room temperature
0
2
4
6
8
10
0510
Pick-up voltage
Drop-out voltage
X
X
Max.
Max.
Min.
Min.
Pick-up and drop-out voltage, V
No. of operations, × 10
4
Contact welding: 0 times
Miscontact: 0 times
Dimenswon, To‘elance Dimenswon, To‘elance
CP
4ds_61207_en_cp: 010113J
DIMENSIONS (mm inch)
1. PC board terminal type
2. Surface mount terminal type
7.-(2) Electrical life test for wiper load
(motor free)
Sample: CP1W-12V
Quantity: n = 5
Load: N.O. side: Inrush 25A, steady 6A 14V DC
Load: N.C. side: Brake current 12A 14V DC
Operating frequency: ON 1s, OFF 9s
Ambient temperature: Room temperature
Circuit
Change of pick-up and drop-out voltage Change of contact resistance
M
0255010
6
7
9
8
10
4
2
3
5
1
0
Max.
Min.
x
Max.
Min.
x
Pick-up and drop-out voltage, V
No. of operations, × 104
Drop-out voltage
Pick-up voltage
Max.
Max.
Min.
Min.
x
x
0502510
20
30
40
50
10
0
N.C. side
N.O. side
Contact resistance, mΩ
No. of operations, × 104
Download from our Web site.
CAD Data
CAD Data
CAD Data
External dimensions
Max.
1.0
1.0
3.5
0.4
0.4 0.4
1.5
0.3
1.7
2.0
1.5
5.0
6.0
A*
Pre-soldering
14.0 13.0
5.4
9.5
6.0
10.7
.067
.079
.059
.197
.236
.213
.236
.421
.016
.059
.012
.512
.039
.039
.138
.016
.016
.551
.374
Dimension: Tolerance
Max. 1mm .039 inch:0.1 .004
1 to 3mm .039 to .118 inch:0.2 .008
Min. 3mm .118 inch:0.3 .012
* Dimensions (thickness and width) of terminal specified in this catalog is measured before pre-soldering.
Intervals between terminals is measured at A surface level.
PC board pattern
(Bottom view)
1 Form A
1 Form C
2×.051
+.004
0
dia. hole
4.5
.177
2.0
.079
(R)
10.7
2×.035
+.004
0
2×.079
+.004
0
.421
2×1.3
+0.1
0
dia. hole
2×0.9
+0.1
0
2×2.0
dia.
dia.
dia.
dia.
+0.1
0
6.0
.236
4.5
.177
5.4
.213
2.0
.079
(R)
10.7
.421
2×.051
+.004
0
dia. hole
2×1.3
+0.1
0
dia. hole
3×.035
+.004
0
3×.079
+.004
0
3×0.9
+0.1
0
3×2.0 dia.
dia.
dia.
dia.
+0.1
0
6.0
.236
5.0
.197
Schematic
(Bottom view)
1 Form A
1 Form C
COM
COIL
NO
NC
NO
COIL
COM
CAD Data
External dimensions
Pre-soldering
0.1
5.0 1.7
.197 .067
1
.039
1.5
.059
1.45 1.6
.063 1.3
.051
1.55
1.45
1.55
Sealed by
epoxy resin
10.7
6.0
.421
.236
2
.079
5.4
.213
6.0
.236
.059
1.5
.012
0.3
.016
0.4
.016
0.4
.016
0.4
10.5
.413
9.1
.358
Dimension: Tolerance
Max. 1mm .039 inch:0.1 .004
1 to 3mm .039 to .118 inch:0.2 .008
Min. 3mm .118 inch:0.3 .012
Recommendable mounting pad
(Top view)
6.0
2.02.0 .079.079
2.5
2.5
4.84.04.74.8
4.8
4.4
3.8
4.2
.236
.098
.098
.189.157.185.189
.189
.173
.150
.165
Schematic
(Top view)
COIL
NO
COM
NC
CP
5
ds_61207_en_cp: 010113J
NOTES
For Cautions for Use, see Relay Technical Information.
1. Mounting and cleaning conditions
for SMT type relays
1) Recommended reflow condition is:
• Reflow-soldering temperature profile
condition (IRS method)
• Cautions for mounting operations
Temperature profile indicates the
temperature of the soldered part (*1) of
terminals on the surface of a circuit
board. The exterior temperature of a
relay may be extremely high depending
on the component density on the board
or the heating method of the reflow oven
or circuit board type. Sufficient
verification under actual processing
conditions is required.
2) Avoid cleaning (ultrasonic cleaning,
boiling cleaning, etc.) and coating in
order to prevent negative impacts on
relay characteristics.
2. Storage condition after opening a
moisture-prevention package
1) After opening a moisture-prevention
package, use the item as soon as
possible (within 3 days under an
environment of Max. 30C 86F, Max.
70% RH).
2) If products are not used within 4 days
after opening a moisture-prevention
package, store them in a humidity-
controlled desiccator or in a storage bag
with silica gel.
T
3
T
2
T
1
t
1
t
2
T
1
= 150 to 180°C
T
2
= 230°C
T
3
= Less than 260°C
t
1
= 60 to 120 sec.
t
2
= Less than 40 sec.
302 to 356°F
446°For more
500°F
*1

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