TC-QR/P1-PCxx, SCxx Manual Datasheet by Hirose Electric Co Ltd

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Applicable Wire Size marking _ Trademark i Tool No. / .3 .-—"l5tatchet release pin m / \\ Marking to insert side of Contact /. X f Knob to control Wire Anvil firmer—— l l l i t Fig? 2 l / Contact locator Wire crimper insulation crimper Cable guide Contact Wire anvil Insulation anvil ' Parts name of contact and strip length of wire insulator [Fig-3} A B C / / E (Common in each Contact Ex. QR/ Pi—PCiB—m) Azilnsulation barrel B: Barrel separation slot C: Wire barrel - Crimping procedure Crimping to be performed under the following procedure. ®Open the handle to the full extent (First of all‘ close the handle, hold the handle until ratchet becomes to be released by ratchet release pin and loose your hold to open the handle naturally) - - ~ See Fig-t Q9 For the knob to control Wire ‘ adiust the wire marking to be at contact insertion Side With pushing the knob slightly . - ‘ See Fig, l. :3) Push the contact perfectly until the contact is stooped by contact locator (in this time the end face of insulation barrel and anvil comes to approximately the same -7,
Handling manual for hand crimping tool This tool is applicaole for the small~kit production‘ repair to ensure safety and sample manufacturing Precrsion certain and robust ratchet mechanism doesn‘t need strong grip strength have the crimper and anvil perfectly closed and not opened the handle unless perfectly applied sufficient crimp force. enabled excellent usability. Proceed workings corresponding to this handling manual for hand crimping tool to gain perfect level of crimping - Applicable contact and Wire [Table~1 ] Wire size Tool Applicable contact AWG Nominal lnsulator Configuration No cross, outer section diameter (mmgl (mm) TC-QR/Pl-PClB QR/Pl-PC’18421( ) t4tol6 131:0 203 32(535 See Fig-l, C2) TC»QR/PleSC1B QR/P1»SClB-121( ) TC-QR/P‘l-PCTA QR/Pl-PClA-‘l1l( l 15(024 020w 052 15 t022 TC—QR/ P1-SClA QR/ PleSCiA-lfl ( ) TC~QRIP1-PC28 QR/P‘l-PCZB-121( ) 20(024 DZOmUSZ rams TC-QR/ Pl-SCZB QR/Pl—SCZB-lZl ( ) TC-QR/Pl-PCZA QR/ P1APCZA7111( ) 24mg unemozo 09ml5 See Fig— l, (D ch—QR/Pi-sczA QR/Pl-SC2A-11‘l( ll l - Parts name oftool [Fig-1 l Trademark Tool No. _ 'Ratchet release pin fl
plane. ) ‘ 4 ~ See Fig-2 insert the wire of its irisLJlator stripped by the specified length (See Fig- 3) not to entwine wires each other into wire guide until the end face of insulator strikes the guide. ~ ~ ' See Fig, 2 9‘ Hold the handle to close until the ratchet is released by ratchet release pin, then (B loose your hand to Open the handle until it stops naturally Crimping lS completed ‘ - ‘ See Fig~1, (6] Pick the completely crimped contact out slightly from the tool with handing wires, (In this case, not to strike and deform contact on the locator and crimper.) After completion of crimping, check the contact whether it was appropriately crimped or not [Fig-4] [F195] Conforming Defective (Ext) '_\ firs—w—fi t rev—v— _ u—ffi—e Poor insertion of wire QfiQ—hfl SW T\OO extent insertion OT Wile OSmmormore H 4—VB‘ndUD 0.5 mm or mo Bend dOvV“ (Judge conforming ' within 06 mm) ‘ Caution for handling 1 Do not apply impact on this tool as hitting or falling down from high position 2 Do not use this tool to crimp something other than applicable contact and Wire shown in Table i 3, Handle does not open before the release of ratchet, Do not proceed working With the strong hand. 4, This too is not applicable for other than crimping. Avaid non-equipped contact crimping as much as you can 5 if you have trouble on this tool, Do not take to pieces, but call up to inform the detail of its condition 6. After crimping take off dust and foreign matters with soft clothes, close the handle not to be inserted into crimp dais and then store in the dry place 7. Looseness of ratchet release pin will bring crimp height error, call up to inform the details of its condition
4 Function test of crimping tool When the use extends over a long period of time. check the required dimension for wire barrel is satisfied. there is no probiem. Check the crimp strength, too. [Fig-5] Crimp height ff)? i i k.; \ Point measured imp heighti ‘ WWI—re, strength on burnt-down Crimp strength i ////////7 ——N if the dimension of each crimp height is between max. and min, Wire size Crimp height (mm) (AWG) item Crimp contact 14 18 18 20 22 24 26 28 PC1B M x .48 . - — - . _ , QR/ P1— 5 1 1 37 SC1B Min 1.36 1.27 » - - _ _ PC1A Max » - 1.16 1.08 0.92 0.90 - - QR/ P17 . SC1A Min - - 1.02 0.94 0.84 0.82 - — PCZB M - - - 1.04 0.96 0. 2 , — QR/ P1- 0X 9 8028 Min I - — » 0.96 0.88 0.84 - — PCZA Max , , ~ , - 0.79 0,76 0.75 QR/ P1- . SCZA Mini - - - - — 0.71 0.68 0.67 Crimp strength (N) 147 or 147 or 127.4 or 88.2 or 52.9 or 35.3 or 23.6 or 15.7 or more more more more more more more more
Handling of crimping contact and caution forthe Wiring 1. Caution for handling of crimping contact 1) Do not touch on contact more than needs. (It will become the cause of deformation and corrosion ) 2) When you touch contact, pull gloves on your hands pOSSibly for the protection of corrosion 3) Put contact in the clean case, not to be scattered on the table during working. 4) Do not handle contact rudely as putting heavies on or dropping down from table. 5) As for the entwmed contacts, not to be pulled by the strong hand. but pick those apart carefully not to be deformed. 6) When you hold contact, Do not hold the lance where is easy to be deformed possibly. in the case of holding contact, not to apply too much force. 7) Contact itself is easy to be deformed. so pay attention to another other than those mentioned above. 2 Caution for Wiring 1) Strip length of wrre insulator is different depending on each contact, proceed the working in accordance with handling manual for tool. 2) Be careful not to damage the Wire and partial defect state of stranded wire on striping of the wire insulator. 3) Wires to be protruded out by 100 mm or more form insulator for the easy handling. 6:?” :s. 106 mm or more M 4) Cut the Wire considering extra length for crimp failure. 5) Insert the contact along the contact locator (holder) gently until it stops, Do not push the contact by the strong hand to be derailed and stop in the middle of the working, 6) Do not have the tool upside down or inclined for fear of coming out from appropriate position of contact inserted into the tool 7) Ad)ust the position of contact and wire on the basis of wire guide. Crimper Barrel Wire gUIde 8) Do not return the handle of crimping tool during the working because the handle has mechanism not to be opened unless it is appmpriately crimped. in spite of crimping error, proceed the working until the ratchet is released and 5
then pick out the contact and dispose In the case of handle stopping before the release of ratchet. call up with it being itself. 9) After the completion of crimping. check the contact whether it ls appropriately crimped or not . a W:t'n or without contact deformation Bending. twisting and scrapped lance b. insulator is Inserted into Wire barrel or not Insulation barrel , Wire barrel if; c. insulator is crimped on insulation barrel or not d Wires are protruded out from wire barrel ) , 2p 3. Caution for the inserting into housing 1) Hold the wire at the position far from contact by 10 mm and insert, n , i i l i '10rnrn‘ 2) Insert the contact inio housing flatly, Conforming —gy __._L— y” l Detecting / Housing 3) Do not insert the contact into housing with the strong hand With wrenching, 4) Do not hold too strong to deform the contact portion and lance, 5) insert the contact to the full extent until the lance hangs. When the lance is hanged appropriately, you can hear the click 6) Check the lance to be hanged perfectly wrth pulling the wires gently and shaking. 7) in the case of picking out the contact for the error wrring, not to pick the contact out by the strong hand but by our tool specttied, U)
Contact picking out procedure When you pick contact our from housing for the error insertion or circuit change working to be proceeded as follows Fig- 7 Fig- 8 ExtractiantooiJ‘ ; L (TC-QR/ P121)? Contact lance l i l i l i l \iz l: l i i l l l l , ‘ i l S1 t 1 ll F Pullwires Hold the contact extraction tool as Fig— 7‘ insert the tool into gap between housing and contact, Push the tool into housing= you can hear the click when the tool strikes the way and then pick the contact out with pulling the wires, Though illustration of female housing is shown, male housrng to be done in the same way. Contact extraction tooi‘ TCeQR/ P1-21 to be applied For the re-insertion of contact picked out once, perform the working after repairing of lance height to be the same with that of new ones (See figures shown below) Contact Lance Height (mm) QR/Pt—PC1B-121( ) QR/ Pt‘PC‘lAeiiH ) OR/ Pi-PCZB421 ( ) QR/Pt-PC1A411 ( ) ( i ( ) t ) ) QR/ Pi-SCiBA12‘i QR/PieSCiAettt QR/P1-SC187121 QR/ PirSCiA-111( \J
4. Caution for wire tying and others 1) Do not apply force on the contact on the wire tying l) )l Conforming Defective 2) When tying both ends of cable, do not apply force on the contact already wired. Example of defect l [>, __~ 2 % \ , . Give a strong pull wholly Give a strong pull to only one piece 3) Check wire Size perfectly wired and continuity after insertion of partner connector or PC board through the terminal at partner side Do not insert the checker contact directly into contact portion of terminal and lance. c .9 U 3 _Ci. , ; 1m: JD , 8 .. , .. L _)l fig 1 l 1 ‘ ‘ l |—,‘—‘) l "t l l l ‘2 l: l l ; l m , l 1 x l l 1 EL l = l >——————— _“ ‘ Conforming Defective 4) Do not insert something other than partner connector into contact portion or’ terminal during the electrical inspection and others 5) in the case of no immediate insertion of crimped contact into housing, pay attention to the crimped contact in the same way of pre»crlmp contact

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