TC-QR/P1-PCxx, SCxx Manual Datasheet by Hirose Electric Co Ltd
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Handling manual for hand crimping tool
TCrQR/ P1-PC1A
TC‘QR/ P1-PC‘iB
TC-QR/ Pi-SC‘iA
TC-QR/ Pi-SCiB
TC—QR/ P1-PC2A
TC~QR/ P1-PCZB
TC-QR/ P‘i-SCZA
TC-QRI Pi-SCZB
APPROVED
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Applicable Wire Size marking _ Trademark
i Tool No. / .3
.-—"l5tatchet release pin m
/
\\ Marking to insert side of Contact /. X f
Knob to control Wire Anvil
firmer——
l
l
l
i
t Fig? 2 l
/ Contact locator
Wire crimper
insulation crimper
Cable guide
Contact
Wire anvil
Insulation anvil
' Parts name of contact and strip length of wire insulator
[Fig-3}
A B
C
/ /
E (Common in each Contact Ex. QR/ Pi—PCiB—m)
Azilnsulation barrel B: Barrel separation slot C: Wire barrel
- Crimping procedure
Crimping to be performed under the following procedure.
®Open the handle to the full extent (First of all‘ close the handle, hold the handle until
ratchet becomes to be released by ratchet release pin and loose your hold to open
the handle naturally) - - ~ See Fig-t
Q9
For the knob to control Wire ‘ adiust the wire marking to be at contact insertion Side
With pushing the knob slightly . - ‘ See Fig, l.
:3) Push the contact perfectly until the contact is stooped by contact locator (in this
time the end face of insulation barrel and anvil comes to approximately the same
-7,
Handling manual for hand crimping tool
This tool is applicaole for the small~kit production‘ repair to ensure safety and
sample manufacturing
Precrsion certain and robust ratchet mechanism doesn‘t need
strong grip strength have the crimper and anvil perfectly closed and not opened the
handle unless perfectly applied sufficient crimp force. enabled excellent usability.
Proceed workings corresponding to this handling manual for hand crimping tool to gain
perfect level of crimping
- Applicable contact and Wire
[Table~1 ]
Wire size
Tool Applicable contact AWG Nominal lnsulator Configuration
No cross, outer
section diameter
(mmgl (mm)
TC-QR/Pl-PClB QR/Pl-PC’18421( ) t4tol6 131:0 203 32(535 See Fig-l, C2)
TC»QR/PleSC1B QR/P1»SClB-121( )
TC-QR/P‘l-PCTA QR/Pl-PClA-‘l1l( l 15(024 020w 052 15 t022
TC—QR/ P1-SClA QR/ PleSCiA-lfl ( )
TC~QRIP1-PC28 QR/P‘l-PCZB-121( ) 20(024 DZOmUSZ rams
TC-QR/ Pl-SCZB QR/Pl—SCZB-lZl ( )
TC-QR/Pl-PCZA QR/ P1APCZA7111( ) 24mg unemozo 09ml5 See Fig— l, (D
ch—QR/Pi-sczA QR/Pl-SC2A-11‘l( ll l
- Parts name oftool
[Fig-1 l
Trademark
Tool No. _
'Ratchet release pin fl
plane. ) ‘ 4 ~ See Fig-2
insert the wire of its irisLJlator stripped by the specified length (See Fig- 3) not to
entwine wires each other into wire guide until the end face of insulator strikes the
guide. ~ ~ ' See Fig, 2
9‘ Hold the handle to close until the ratchet is released by ratchet release pin, then
(B
loose your hand to Open the handle until it stops naturally Crimping lS
completed ‘ - ‘ See Fig~1,
(6] Pick the completely crimped contact out slightly from the tool with handing wires,
(In this case, not to strike and deform contact on the locator and crimper.)
After completion of crimping, check the contact whether it was appropriately crimped
or not
[Fig-4] [F195]
Conforming Defective (Ext)
'_\ firs—w—fi
t rev—v— _
u—ffi—e
Poor insertion of wire
QfiQ—hfl SW
T\OO extent insertion OT Wile
OSmmormore H 4—VB‘ndUD
0.5 mm or mo Bend dOvV“
(Judge conforming ' within 06 mm)
‘ Caution for handling
1 Do not apply impact on this tool as hitting or falling down from high position
2 Do not use this tool to crimp something other than applicable contact and Wire shown
in Table i
3, Handle does not open before the release of ratchet, Do not proceed working With the
strong hand.
4, This too is not applicable for other than crimping. Avaid non-equipped contact
crimping as much as you can
5 if you have trouble on this tool, Do not take to pieces, but call up to inform the detail of
its condition
6. After crimping take off dust and foreign matters with soft clothes, close the handle not
to be inserted into crimp dais and then store in the dry place
7. Looseness of ratchet release pin will bring crimp height error, call up to inform the
details of its condition
4 Function test of crimping tool
When the use extends over a long period of time. check the required dimension for wire
barrel is satisfied.
there is no probiem. Check the crimp strength, too.
[Fig-5]
Crimp height
ff)?
i
i
k.;
\ Point measured
imp heighti
‘ WWI—re, strength on burnt-down
Crimp strength
i
////////7
——N
if the dimension of each crimp height is between max. and min,
Wire size Crimp height (mm)
(AWG)
item
Crimp contact 14 18 18 20 22 24 26 28
PC1B M x .48 . - — - . _ ,
QR/ P1— 5 1 1 37
SC1B Min 1.36 1.27 » - - _ _
PC1A Max » - 1.16 1.08 0.92 0.90 - -
QR/ P17 .
SC1A Min - - 1.02 0.94 0.84 0.82 - —
PCZB M - - - 1.04 0.96 0. 2 , —
QR/ P1- 0X 9
8028 Min I - — » 0.96 0.88 0.84 - —
PCZA Max , , ~ , - 0.79 0,76 0.75
QR/ P1- .
SCZA Mini - - - - — 0.71 0.68 0.67
Crimp strength (N) 147 or 147 or 127.4 or 88.2 or 52.9 or 35.3 or 23.6 or 15.7 or
more more more more more more more more
Handling of crimping contact and caution forthe Wiring
1. Caution for handling of crimping contact
1) Do not touch on contact more than needs. (It will become the cause of deformation
and corrosion )
2) When you touch contact, pull gloves on your hands pOSSibly for the protection of
corrosion
3) Put contact in the clean case, not to be scattered on the table during working.
4) Do not handle contact rudely as putting heavies on or dropping down from table.
5) As for the entwmed contacts, not to be pulled by the strong hand. but pick those apart
carefully not to be deformed.
6) When you hold contact, Do not hold the lance where is easy to be deformed possibly.
in the case of holding contact, not to apply too much force.
7) Contact itself is easy to be deformed. so pay attention to another other than those
mentioned above.
2 Caution for Wiring
1) Strip length of wrre insulator is different depending on each contact, proceed the
working in accordance with handling manual for tool.
2) Be careful not to damage the Wire and partial defect state of stranded wire on striping
of the wire insulator.
3) Wires to be protruded out by 100 mm or more form insulator for the easy handling.
6:?” :s.
106 mm or more
M
4) Cut the Wire considering extra length for crimp failure.
5) Insert the contact along the contact locator (holder) gently until it stops, Do not push
the contact by the strong hand to be derailed and stop in the middle of the working,
6) Do not have the tool upside down or inclined for fear of coming out from appropriate
position of contact inserted into the tool
7) Ad)ust the position of contact and wire on the basis of wire guide.
Crimper
Barrel
Wire gUIde
8) Do not return the handle of crimping tool during the working because the handle has
mechanism not to be opened unless it is appmpriately crimped.
in spite of crimping error, proceed the working until the ratchet is released and
5
then pick out the contact and dispose In the case of handle stopping before the
release of ratchet. call up with it being itself.
9) After the completion of crimping. check the contact whether it ls appropriately crimped
or not .
a W:t'n or without contact deformation
Bending. twisting and scrapped lance
b. insulator is Inserted into Wire barrel or not
Insulation barrel , Wire barrel
if;
c. insulator is crimped on insulation barrel or not
d Wires are protruded out from wire barrel
) ,
2p
3. Caution for the inserting into housing
1) Hold the wire at the position far from contact by 10 mm and insert,
n ,
i i
l i
'10rnrn‘
2) Insert the contact inio housing flatly,
Conforming —gy
__._L—
y” l
Detecting /
Housing
3) Do not insert the contact into housing with the strong hand With wrenching,
4) Do not hold too strong to deform the contact portion and lance,
5) insert the contact to the full extent until the lance hangs. When the lance is hanged
appropriately, you can hear the click
6) Check the lance to be hanged perfectly wrth pulling the wires gently and shaking.
7) in the case of picking out the contact for the error wrring, not to pick the contact out by
the strong hand but by our tool specttied,
U)
Contact picking out procedure
When you pick contact our from housing for the error insertion or circuit change working
to be proceeded as follows
Fig- 7 Fig- 8
ExtractiantooiJ‘ ; L
(TC-QR/ P121)?
Contact lance
l
i
l
i
l
i
l
\iz
l:
l
i
i
l
l
l
l ,
‘ i
l S1 t
1 ll F Pullwires
Hold the contact extraction tool as Fig— 7‘ insert the tool into gap between housing and
contact,
Push the tool into housing= you can hear the click when the tool strikes the way
and then pick the contact out with pulling the wires,
Though illustration of female housing is shown, male housrng to be done in the
same way.
Contact extraction tooi‘ TCeQR/ P1-21 to be applied
For the re-insertion of contact picked out once, perform the working after repairing of
lance height to be the same with that of new ones (See figures shown below)
Contact Lance Height (mm)
QR/Pt—PC1B-121( )
QR/ Pt‘PC‘lAeiiH )
OR/ Pi-PCZB421 ( )
QR/Pt-PC1A411 ( )
( i
( )
t )
)
QR/ Pi-SCiBA12‘i
QR/PieSCiAettt
QR/P1-SC187121
QR/ PirSCiA-111(
\J
4. Caution for wire tying and others
1) Do not apply force on the contact on the wire tying
l)
)l
Conforming Defective
2) When tying both ends of cable, do not apply force on the contact already wired.
Example of defect
l
[>, __~ 2
% \ , .
Give a strong pull wholly Give a strong pull to only one piece
3) Check wire Size perfectly wired and continuity after insertion of partner connector or
PC board through the terminal at partner side
Do not insert the checker contact directly into contact portion of terminal and lance.
c
.9
U
3
_Ci. , ; 1m: JD
, 8 .. , .. L _)l
fig 1 l 1 ‘ ‘ l |—,‘—‘) l
"t l l l ‘2 l: l l ; l
m , l 1 x l l 1
EL l = l >——————— _“ ‘
Conforming Defective
4) Do not insert something other than partner connector into contact portion or’ terminal
during the electrical inspection and others
5) in the case of no immediate insertion of crimped contact into housing, pay attention to
the crimped contact in the same way of pre»crlmp contact
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