Mini CoB LED Product Spec Datasheet by TE Connectivity AMP Connectors

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Product Specification
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PRODUCT INFORMATION 1-800-522-6752
108-133062
14 JAN 19 Rev D
Mini CoB LED Holder Platform
1. SCOPE
1.1. Content
This specification covers performances, tests and quality requirements of the Mini CoB LED Holder
Platform with part numbers X-2213678-X & X-2213929-X applied according application specification
114-133062. Part numbers X-2325807-X and X-2325811-X applied per app specification 114-133107.
1.2. Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All
inspections shall be performed using the applicable inspection plan and product drawing.
1.3. Qualification Test Results
Successful qualification testing on the subject product line has not been completed. The Qualification
Test Report number will be issued upon successful qualification testing.
2. APPLICABLE DOCUMENTS AND FORMS
The following documents and forms constitute a part of this specification to the extent specified herein.
Unless otherwise indicated, the latest edition of the document applies.
2.1. TE Documents
114-133062: Application Specification for Z35 Platform
114-133107: Application Specification for Z45 Platform
114-32208: LUMAWISE LED Holders (for cross-reference of LED holders & customer COBs)
501-19231: Qualification Test Report Z35 Platform
501-XXXX: Qualification Test Report Z45 Platform
2.2. Industry Documents
UL 8754: UL Standard for Safety Holders, Bases, and Connectors for Solid-State (LED)
Light Engines and Arrays
IEC 60838-2-2: Miscellaneous lamp holders Part 2-2: Particular requirements Connectors for
LED-modules
2.3. Reference Document
109-197 Test Specification (TE Test Specification vs EIA and IEC Test Methods)
3. REQUIREMENTS
3.1. Design and Construction
Product shall be of the design, construction, materials and physical dimensions specified on the
applicable product drawing.
3.2. Ratings
Wire: 18AWG to 20AWG, solid, stranded (maximum 16 strands for 18 AWG and maximum 7 strands for
20AWG) and fused.
The Z45 Platform containing the part numbers X-2325807-X and X-2325811-X described in this document has not been fully tested to ensure conformance to
the requirements outlined below. Therefore, TE Connectivity (TE) makes no representation or warranty, express or implied, that the product will comply with
these requirements. Further, TE may change these requirements based on the results of additional testing and evaluation. Contact TE Engineering for further
details. The Z35 Platform has completed qualification testing per the 501-19231 document listed in Section 2.1 of this document.
108-133062
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NOTE
The maximums for energy presented here are independent of each other. It is not possible to
meet two of them without violating the third one.
Voltage
Current
Temperature
60V DC (maximum)
3 Ampere (maximum)
-40C to 105 C
(operating)
3.3. Test Requirements and Procedures Summary
Unless otherwise specified, all tests shall be performed at ambient environmental conditions.
TEST DESCRIPTION
REQUIREMENT
PROCEDURE
Initial examination of product
Meets requirements of product drawing.
Visual, dimensional, and
functional inspection according to
the quality inspection plan.
Final Examination of Product
The product shall not have visible marks of
damage, break, or defect before and after
the execution of the tests.
EIA-364-18B
ELECTRICAL
Contact resistance
Initial bulk resistance maximum 20mΩ.
Maximum ∆20mΩ of the bulk
resistance after testing.
EIA-364-23, Option 1
Open voltage: 20 mV maximum
Current 100 mA maximum
Withstanding Voltage
No creeping discharge.
No flashover shall occur.
Leakage current shall not exceed 0.5
mA. Test between contact and
ground plate with dummy LED
mated.
The samples shall be exposed for
48 hours to moist air having a
relative humidity of 93±5% at a
temperature of 25±2°C. Following
the 48-hour period and while still
exposed to moist air, the device
shall be subjected to the dielectric
Withstanding voltage test.
2.0 kV AC for 1 minute with 1-mm
thick plastic insulated LED dummy.
1.6 kV AC for 1 minute with FR4
LED dummy having a distance of
1.4 mm from top contour edge of
LED to contact pad.
Insulation Resistance
500 Mminimum
Construction and base material of
applied COB LED can give different
results.
EIA 364-21
Voltage: 500 VDC for 1 minute. Test
between contact and ground plate.
Temperature Rise
ΔT<30°C with I = 5A
EIA 364-70, Method 2
Measure temperature rise at 1 A
and increase current in steps of 1 A.
After a stabilization period of 1 hour
and up to 5A. The holder with LED
is mounted on a cooling device
made from a bare aluminum plate
with dimensions 80x100x8 mm.
Figure 1 cont.
108-133062
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TEST DESCRIPTION
REQUIREMENT
PROCEDURE
MECHANICAL
Wire insertion force
Maximum 15N.
No visual damage. For test group 2
stranded wire can be omitted as it is
omitted on wire insertion
repairability section as well.
EIA 364-13 method A
Wire retention force
Minimum 22.3N.
No visual damage.
EIA 364-13 method A
Vibration
No electrical discontinuity greater
than 1μsec shall occur.
No physical damage.
EIA 364-28
Vibration frequency: 20 to 500 Hz,
3.10 g peak.
Vibration direction: 3 mutually
perpendicular directions
Duration: 15 minutes each
Mechanical Shock
No electrical discontinuity greater
than 1μsec shall occur.
No physical damage.
EIA 364-27, Test Condition H
Accelerated velocity: 30 G half
sinusoidal shock pulses
Number of shocks: 3 in each direction
applied along 3 mutually perpendicular
directions with 18 total shocks.
LED repairability (during LED
assembly in production)
LED still locks in holder.
See note.
Mate and un-mate specimen 3 times.
One un-mating/mating cycle: unscrew
socket, remove LED, replace LED and
screw down socket.
Test should be done before any
energized use in application.
Wire insertion repairability
(solid and tined wires only)
See note.
Extract wire and replace with new wire
3 times.
One cycle: extracting wire by turning
and pulling, replace with same size wire
ENVIRONMENTAL
Temperature life
See note
EIA-364-17, Method A, Test Condition 4
Subject mated specimens for 125
hours.
Test temperature: 125°C
Thermal shock
See note.
EIA-364-32, Test Condition VIII
Subject specimens to 25 cycles
between -40° and 105°C with 30-minute
dwells at temperature extremes and 1-
minute transition between
temperatures.
Figure 1 cont.
108-133062
Rev D
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TEST DESCRIPTION
REQUIREMENT
PROCEDURE
Damp heat cycling
See note.
EIA-364-31, Method IV
Subject specimens to 10 cycles
(10 days) between 25° and 65°C
at 80 to 100% RH.
Contact normal force
relaxation
Normal force should be at least 0.5N at
maximum deflection.
500 hours on 125°C mounted on
plate with dummy LED.
Measurement points: initial and
after 500h
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in Product Qualification/ Requalification Test Sequence shown in Figure 2.
3.4. Product Qualification and Requalification Test Sequence
TEST OR EXAMINATION
TEST GROUP (a)
1
2
3
4
5
6
TEST SEQUENCE (b)
Initial examination of product
1
1
1
1
1
1
Final Examination of Product
9
9
7
9
4
5
Contact resistance
2,4,6,8
2,4,6
2,4,6
2,4,6,8
2,4
Withstanding Voltage
3
Insulation Resistance
5
Temperature Rise
7
Wire insertion force
2
Wire retention force
7
3
Vibration
3
Mechanical Shock
5
LED repairability (during LED assembly in
production)
3
Wire insertion repairability (solid and tined
wires only)
5
Temperature life
3
Thermal shock
5
Damp heat cycling
7
Contact normal force relaxation
3(c)
NOTE
(a) Test groups 1,4 and 5 contain 5 samples on solid 18AWG, 5 samples on solid 20AWG, 5
samples on stranded 18AWG and 5 samples on stranded 20AWG. All other samples should
contain a minimum of ten total samples.
(b) Numbers indicate sequence in which tests are performed.
(c) LLCR to be measured midway through step 3. LLCR to be measured right before 500h on
125°C and immediately after.
Figure 2

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