Alpha Connect Brochure Datasheet by Alpha Wire

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AL // DHA CONNECT \ AlphaWIre [ables yuu mm Servrisyaudexzrve
Connectivity Solutions for
Industrial Automation
Cables you trust. Service you deserve.
Introduction 3
Cordsets
M8 Connectors 6
M12 Connectors 7
MINI 7/8” Connectors 9
Ethernet Connectors (RJ45 and M12 to RJ45) 10
M23 Connectors 11
Distribution Boxes
M12 I/O Connectors 12
Thermoplastic Housings
Die-Cast Housings 13
Stainless Steel Housings 14
M8 I/O Connectors 15
Thermoplastic Housings
Connectors
Field Attachable 17
M8, M12, MINI 7/ 8 ”
Receptacle 18
M8, M12, MINI 7/ 8 ”
Splitters 19
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Table of Contents
ALPHA CONNECT
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Connecting Productivity
• Passive distribution boxes
with up to twelve M8 or
eight M12 ports
• Two-way splitters
• Cordsets with M8, M12, M23,
MINI, RJ45 connectors
• Receptacle connectors
• Field attachable connectors
Easy to Use
Distribution boxes mount
conveniently at the machine,
simplifying wiring and saving
space. Boxes are available with or
without LED indicators. To speed
maintenance and repairs, LEDs
simplify troubleshooting to find
errors and system malfunctions.
The compact distribution boxes
save you space in several ways.
They consolidate and simplify
wiring from sensors/actuators to
the controller. They also eliminate
the need for additional enclosures.
Some modules support two I/O
channels per port so that an 8-port
box can handle 16 signals.
Rugged overmolded cordsets,
available with connectors on one
or both ends, provide a plug and
play solution in seven standard
lengths to allow shorter installation
times. Our field attachable
connectors include either solder
cups or screw termination for
easy field installation to decrease
human error.
Easy to Get
With a large in-stock inventory,
we make it easy to get the
products you need fast.
Mechanically and
Environmentally Rugged
Alpha Connect products are
designed for the factory floor, with
industrial temperature ranges, IP67
sealing, and resistance to vibration,
shock, and other hazards. Because
the Alpha Connect system offers
environmental sealing, the need for
additional enclosures is eliminated.
Stainless Steel for Food and
Beverage Applications
Stainless-steel models combine
IP69K protection and washdown
capabilities with additional
protection against corrosion
and aggressive chemical and
cleaning agents.
Alpha Wire now makes it easier to achieve reliable,
high-performance industrial connectivity. Alpha Connect
provides an end-to-end solution for connecting sensors and
actuators on the factory floor. Alpha Connect ensures
safe and reliable communication in industrial environments
to decrease downtime and increase productivity.
ALW 4A CONNECT
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4
Alpha Connect . . . At a Glance
Passive Distribution
Boxes
Materials
Housing: Die-cast zinc, TPU or
stainless steel
Contacts: Copper alloy, plated
gold over nickel
Environmental
Temperature Range: Up to +80°C
Sealing: IP67/IP69K
Electrical
Nominal Current at +40°C:
1.5 A to 4 A per port and up to
12 A per module
Nominal Voltage: 10 to 30 VDC
Flexible Cordsets
Configurations
Connectors: Terminated one or
both ends
M8: 3 and 4 conductors
M12: 3, 4, 5, 8, and 12 conductors
M12 D Code: 2 pairs, Ethernet
M12 to RJ45 Ethernet: 4 pairs
M23: 12 and 19 conductors
MINI 7/8”: 3, 4, and 5 conductors
RJ45 Ethernet: 2 pairs, shielded
or unshielded
Cables
mPPE Insulation, ZH-PUR Jacket,
22 AWG (AWM 21959)
SR-PVC Insulation, -40°C
Premium PVC Jacket, 18 AWG
(AWM 2661)
SR-PVC Insulation, TPE Jacket,
18 AWG (PLTC, AWM 20327)
SR-PVC Insulation, PVC Jacket,
24 AWG
PVC/Nylon Insulation, TPE
Jacket, 16 AWG (TC-ER)
PO Insulation, TPE Jacket,
Cat 5e
24 AWG (CMR, CMG)
PP Insulation, ZH-PUR Jacket,
24 AWG (AWM 20549/21198)
Configurations
M8: 4, 6, 8, 10, or 12 ports
M12: 4, 6, 8 ports
Channels per Port: 1 or 2
LEDs per Port: With or without
Cabled: with 5 m or 10 m homerun
cable for direct attachment to
controller or similar device
Connectorized: with M12 or
M23 connector integrated in
housing to accept Alpha Wire
cable or cordsets
j
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Cordset Part Numbering System
CONNECTOR TYPE, END 1
0 Unterminated / Cut End
A M12 Female
D M12 Male
E M23 Female
F M23 Male
G M8 Female
H M8 Male
J MINI Female, 7/8” External Thread
K MINI Female, 7/8”
L MINI Male, 7/8”
P MINI Male, 7/8” Internal Thread
Q RJ45
CONNECTOR STYLE, END 1
0 Unterminated / Cut End
R Straight
W Right Angle (90°)
C Receptacle
NUMBER OF POLES
3, 4, 5, 8
CONNECTOR TYPE, END 2
0 Unterminated / Cut End
A M12 Female
D M12 Male
E M23 Female
F M23 Male
G M8 Female
H M8 Male
J MINI Female, 7/8” External Thread
K MINI Female, 7/8”
L MINI Male, 7/8”
P MINI Male, 7/8” Internal Thread
Q RJ45
CONNECTOR STYLE, END 2
0 Unterminated / Cut End
R Straight
W Right Angle (90°)
C Receptacle
J W 03 0 0 107
CABLE TYPE
(Unshielded unless noted)
mPPE Insulation, ZH-PUR Jacket, 22 AWG
(AWM 21959)
100 3 Conductor
101 4 Conductor
102 5 Conductor
123 8 Conductor
SR-PVC Insulation, -40°C PVC Jacket, 22 AWG
(AWM 2661)
103 8 Conductor, 24 AWG
104 3 Conductor
105 4 Conductor
106 5 Conductor
SR-PVC Insulation, TPE Jacket, 18 AWG
(PLTC, AWM 20327)
107 3 Conductor
108 4 Conductor
109 5 Conductor
112 8 Conductor, 22 AWG
PVC/Nylon Insulation, TPE Jacket, 16 AWG
(TC-ER)
113 3 Conductor, 16 AWG
114 4 Conductor, 16 AWG
115 5 Conductor
PO Insulation, TPE Jacket, 24 AWG
(CMR, CMG)
117 4 Conductor
118 4 Conductor, Foil/Braid Shield
PP Insulation, ZH-PUR Jacket, 24 AWG
(AWM 20549/21198)
124 8 Conductor
125 12 Conductor
126 12 Conductor, Composite
127 19 Conductor, Composite
SR-PVC Insulation, PVC Jacket, 24 AWG
128 8 Conductor, Foil/Braid Shield
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
6
Flexible Cordsets
M8 Connectors
EcoFlex® PUR Cable: mPPE Insulation, Slate Zero-Halogen
Polyurethane Jacket
22 AWG (26/36) Bare Copper Conductors
AWM 21959 • UL Sun Res • 60C Oil Res
IP67, IP68/NEMA 6P Protection • -50°C to +90°C • 600 V
Bend Radius: 4x Static, 5x Dynamic • 5 Million Flex Life Cycles
EcoFlex® PUR Cable: mPPE Insulation, Slate Zero-Halogen
Polyurethane Jacket
22 AWG (26/36) Bare Copper Conductors
AWM 21959 • UL Sun Res • 60C Oil Res
IP67, IP68/NEMA 6P Protection • -50°C to +90°C • 600 V
Bend Radius: 4x Static, 5x Dynamic • 5 Million Flex Life Cycles
Configuration Part Number
End 1 End 2 3 Poles 4 Poles
Female Cut GR0300100 GR0400101
Female, 90° Cut GW0300100 GW0400101
Male Cut HR0300100 HR0400101
Female Male GR03HR100 GR04HR101
Male Female, 90° HR03GW100 HR04GW101
Configuration Part Number
M12 End M8 End 3 Poles 4 Poles
Male Female DR03GR100 DR04GR101
Male Female, 90° DR03GW100 DR04GW101
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
Widely used in industrial automation and factory floor
applications, M8 connectors provide a compact size that enables
cleaner cable management.
M8-to-M12 Cordsets
ALPHA CONNECT
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Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 7
Flexible Cordsets
M12 Connector
mPPE Insulation, Slate Zero-Halogen Polyurethane Jacket
22 AWG (26/36) Bare Copper Conductors
AWM 21959 • UL Sun Res • 60C Oil Res
IP67, IP68/NEMA 6P Protection • -40°C to +105°C • 600 V
Bend Radius: 4x Static, 5x Dynamic • 5 Million Flex Life Cycles
SR-PVC Insulation, -40°C Slate PVC Jacket
22 AWG (26/36) Bare Copper Conductors
AWM 21959 • UL Sun Res • 60C Oil Res
IP67, IP68/NEMA 6P Protection • -40°C to +105°C • 300 V
Bend Radius: 7x Static, 10x Dynamic • 5 Million Flex Life Cycles
SR-PVC Insulation, Slate TPE Jacket
22 AWG (41/34) Bare Copper Conductors
PLTC • AWM 20327
IP67, IP68/NEMA 6P Protection • -40°C to +105°C • 300 V
Bend Radius: 7x Static, 10x Dynamic • 5 Million Flex Life Cycles
Configuration Part Number
End 1 End 2 3 Poles 4 Poles 5 Poles 8 Poles
Female Cut AR0300100 AR0400101 AR0500102 AR0800123
Female, 90° Cut AW0300100 AW0400101 AW0500102 AW0800123
Male Cut DR0300100 DR0400101 DR0500102 DR0800123
Male Female DR03AR100 DR04AR101 DR05AR102 DR08AR123
Male Female, 90° DR03AW100 DR04AW101 DR05AW102 DR08AW123
Configuration Part Number
End 1 End 2 3 Poles 4 Poles 5 Poles 8 Poles (24 AWG)
Female Cut AR0300104 AR0400105 AR0500106 AR0800103
Female, 90° Cut AW0300104 AW0400105 AW0500106 AW0800103
Male Cut DR0300104 DR0400105 DR0500106 DR0800103
Male Female DR03AR104 DR04AR105 DR05AR106 DR08AR103
Male Female, 90° DR03AW104 DR04AW105 DR05AW106 DR08AW103
Configuration Part Number
End 1 End 2 8 Poles
Female Cut AR0800112
Female, 90° Cut AW0800112
Male Cut DR0800112
Male Female DR08AR112
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
Our M12 cordsets handle flex applications up to 5 million flex life
cycles. They are available in 300 V and 600 V versions with a range of
materials to meet your application conditions.
ALPHA CONNECT
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Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
8
Flexible Cordsets
M12 Connector
Polypropylene Insulation, Slate Zero-Halogen PUR Jacket
24 AWG (19/36) Bare Copper Conductors • Braid Shield, 85% Coverage
AWM 20549/21198 • 300 V
Bend Radius: 5x Static, 10x Dynamic • 2 Million Flex Life Cycles
Configuration Part Number
End 1 End 2 8 Poles 12 Poles
Female Cut AR0800124 AR1200125
Female, 90° Cut AW0800124 AW1200125
Male, Internal Threads Cut DR0800124 —
Male, Internal Threads Female DR08AR124 —
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
SR-PVC Insulation, Slate PVC Jacket, Foil + Braid Shield
24 AWG (7/32) Bare Copper Conductors
AWM 2661
IP67, IP68/NEMA 6P Protection • -40°C to +105°C • 300 V
Bend Radius: 8x
Configuration Part Number
End 1 End 2 8 Poles
Female Cut AR0800128
Male, Internal Threads Cut DR0800128
Male, Internal Threads Female DR08AR128
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
ALPHA CONNECT
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Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 9
Flexible Cordsets
MINI 7/8” Connectors
SR-PVC Insulation, TPE Jacket
18 AWG Stranded (41/34) Bare Copper Conductors
PLTC, AWM 20327
IP67, IP68/NEMA 6P Protection
-45°C to +80°C • 300 V
Bend Radius: 7x Static, 10x Dynamic • 5 Million Flex Life Cycles
PVC/Nylon Insulation, TPE Jacket
16 AWG (65/34) Bare Copper
TC-ER • UL Sun Res • UL Oil Res I/II
IP67, IP68/NEMA 6P Protection • -40°C to +105°C • 600 V
Bend Radius: 7x Static, 10x Dynamic • 5 Million Flex Life Cycles
Configuration Part Number
End 1 End 2 3 Poles 4 Poles 5 Poles
Female Cut KR0300107 KR0400108 KR0500109
Female, 90° Cut KW0300107 KW0400108 KW0500109
Male Cut LR0300107 LR0400108 LR0500109
Male, 90° Cut LW0300107 LW0300108 —
Male Female LR03KR107 LR04KR108 LR05KR109
Male Female, 90° LR03KW107 LR04KW108 LR05KW109
Configuration Part Number
End 1 End 2 3 Poles 4 Poles 5 Poles
Female Cut KR0300113 KR0400114 KR0500115
Female, 90° Cut KW0300113 KW0400114 KW0500115
Male Cut LR0300113 LR0400114 LR0500115
Male Female LR03KR113 LR04KR114 LR05KR115
Male Female, 90° LR03KW113 LR04KW114 LR05KW115
Male, Internal Thread Cut PR0300113 PR0400114 PR0500115
Male, Internal Thread Female PR03KR113 PR04KR114 PR05KR115
Male, Internal Thread Female, 90° PR03KW113 PR04KW114 PR05KW115
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
MINI 7/8” connectors are an industry-standard midpower connectors
used for sensor and actuator connection in harsh industrial
environments. Easily identified by the yellow color, the connectors are
widely used with well-established protocols such as PROFIBUS. Our
7/8” cable assemblies are available in both 300 V PLTC and 600 V
TC-ER versions in a variety of configurations. Cables use finely stranded
conductors to help achieve 5 million flex life cycles.
T c E N N C c A H P L A
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10
Flexible Cordsets for Ethernet
PO Insulation, Teal TPE Jacket
24 AWG (7/32) Tinned Copper Conductors
Unshielded: CMR, CMG • Shielded: AWM 20626
IP67, IP68/NEMA 6P Protection • -40°C to +75°C • 300 V
Bend Radius: 9x Unshielded, 11x Shielded • 5 Million Flex Life Cycles
Configuration Part Number
End 1 End 2 Unshielded Foil + Braid Shield
RJ45 RJ45 QR04QR117 QR04QR118
M12, Male RJ45 DR04QR117 DR04QR118
RJ45 M12, Female QR04AC117 QR04AC118
M12, Male, 90° RJ45 DW04QR117 —
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
RJ45 to RJ45
M12 Male to RJ45
PO Insulation, Teal TPE Jacket
24 AWG (7/32) Tinned Copper Conductors
Unshielded: CMR, CMG • Shielded: AWM 20626
IP67, IP68/NEMA 6P Protection • -40°C to +75°C • 300 V
Bend Radius: 9x Unshielded, 11x Shielded • 5 Million Flex Life Cycles
Configuration Part Number
End 1 End 2 4 Poles, Unshielded 4 Poles, Foil + Braid
Male Female DR04AR117 —
Male Male DR04DR117 DR04DR118
Female Female AR04AR117 —
Male, 90° Female DW04AR117 —
Male, 90° Male DW04DR117 —
Male, 90° Male, 90° DW04DW117 —
Standard Lengths: 0.6, 1, 3, 5, 10, 15, and 20 m
Our Industrial Ethernet cables use D-Code M12 or RJ45 connectors and a
2-pair construction. They meet Cat 5e applications to support data rates
up to 1 Gb/s. Choose between unshielded for smallest diameter or foil/
braid shielding for signal integrity in noisy environments.
RJ45 Connectors and M12 to RJ45
M12 Ethernet Cordsets
ALPHA CONNECT
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Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 11
Cordsets
M23 Connectors
PP Insulation, Black Zero-Halogen Polyurethane Jacket
Composite 20 AWG (65/38) and 17 AWG (210/40) Conductors
AWM 20549
IP67, IP68/NEMA 6P Protection • -40°C to +80°C • 300 V
Bend Radius: 5x Static, 10x Dynamic
Configuration Part Number
End 1 End 2 12 Poles 19 Poles
Female Cut ER1200126 ER1900127
Female, 90° Cut EW1200126 EW1900127
Male Cut FR1200126 FR1900127
Male, 90° Female, 90° FW12EW126 FW19EW127
Standard Lengths: 5, 10, 15, and 20 m
M23 cordsets are designed for use with our connectorized distribution
boxes as a homerun cable, or for power applications on the plant floor.
The cables are used to connect distribution boxes to the PLC or other
control device.
Insulation Jacket Wire Size (Shielding) No. of Conductors Part No.
Unshielded Cable
mPPE ZH-PUR 22 AWG (26/36) BC
3 100
4101
5102
8 123
SR-PVC TPE
22 AWG (26/36) BC 8 112
18 AWG (41/34) BC
3107
4 108
5 109
PVC/Nylon TPE 16 AWG (65/34) BC
3 113
4 114
5 115
PP ZH-PUR 20 AWG (65/38) BC
17 AWG (210/40) BC
8 (20 AWG) / 3 (17 AWG) 126
16 (20 AWG) / 3 (17 AWG) 127
SR-PVC -40°C Premium PVC
24 AWG (19/36) BC 5 103
22 AWG (26/36) BC
3 104
4 105
5 106
Braid Shielded Cable
PP ZH-PUR 24 AWG (19/36) BC 8124
12 125
Foil + Braid Shielded Cable
SR-PVC -40°C Premium PVC 24 AWG (7/32) BC 8 128
Cable Type: Part No.
Unshielded Foil + Braid
PO Insulation / TPE Jacket
24 AWG (7/32) TC conductors 117 118
Bulk Cable
Multiconductor Cable
Ethernet Twisted-Pair Cable
Cat 5e, 2 Pair
ALPHA CONNECT QWWWWFUQ ¥@¢m@@ 1?: iaaeé @LL EH fl QJ
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
12
M12 Distribution Boxes
Thermoplastic Housings for Industrial Use
Configuration
Ports: 4, 6, or 8 M12 receptacles
Signals per Port: 1 or 2
Control Cable:
Black zero-halogen polyurethane
Control Connector: M23
Materials
Housing: Thermoplastic
polyurethane, flame retardant
Insert: Glass-filled polyamide,
flame retardant
Contacts: Copper zinc, plated
gold over nickel
Receptacle Shell: Copper zinc,
nickel plated
O-Ring: FKM fluoroelastomer
Environmental
Sealing: IP67/NEMA 6P
Temperature Range: -15°C to
+80°C
Electrical
Contact Resistance: 5 mΩ max.
Voltage Rating:
Without LEDs: 30 VDC
With LED: 10 to 30 VDC
Current Rating: 4 A Per Port /
12 A total
Accessories (Included)
Dust Covers
Attachable Labels
Ports Signals/Ports LEDs Part Number
Connectorized 5 m Cable 10 m Cable
4
1Yes 916-CN 916-5M 916-10M
No — 917-5M 917-10M
2Yes 918-CN 918-5M 918-10M
No 919-CN 919-5M 919-10M
6
1Yes 912-CN 912-5M 912-10M
No 913-CN 913-5M 913-10M
2Yes 914-CN 914-5M 914-10M
No 915-CN 915-5M 915-10M
8
1Yes 908-CN 908-5M 908-10M
No 909-CN 909-5M 909-10M
2Yes 910-CN 910-5M 910-10M
No 911-CN 911-5M 911-10M
60.0
[2.36]
118.0
[4.65]
4.5
[0.18]
33.0
[1.30]
30.3
[1.19]
18.0
[0.71]
60.0
[2.36]
30.3
[1.19]
125.0
[4.92]
4.5
[0.18]
152.0
[5.98]
4.5
[0.18]
39.0
[1.54]
33.0
[1.30]
39.0
[1.54]
18.0
[0.71]
18.0
[0.71]
60.0
[2.36]
33.0
[1.30]
39.0
[1.54]
30.3
[1.19]
4 Ports
916, 917, 918, 919 Series
6 Ports
912, 913, 914, 915 Series
8 Ports
908, 909, 910, 911 Series
Note: LEDs are wired for use with pNp sensors.
ALPHA CONNECT
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 13
M12 Distribution Boxes
Die-Cast Housings for Increased Ruggedness
Configuration
Ports: 4-pole M12 receptacles
Signals per Port: 1 or 2
Control Cable:
Black zero-halogen polyurethane
Control Connector:
12-pole M23 receptacle
Materials
Housing: Die-Cast zinc
Potting: 2K polyurethane
Insert:
M12: Glass-filled polyamide
M23: PBT
Contacts: Copper zinc, plated
gold over nickel
Environmental
Sealing: IP65/67
Temperature Range: -40°C to
+80°C (UL: 60°C max.)
Dynamic Applications -25°C
to +60°C
Electrical
Contact Resistance: 5 mΩ max.
Voltage Rating: 10 to 30 VDC
Current Rating: 4 A per port /
12 A total
Accessories (Included)
Dust Covers
Attachable Labels
Ports Signals/Ports LEDs Part Number
Connectorized 5 m Cable 10 m Cable
4
1Yes 904-CN 904-5M 904-10M
No 905-CN 905-5M 905-10M
2Yes 906-CN 906-5M 906-10M
No 907-CN 907-5M 907-10M
8
1Yes 900-CN 900-5M 900-10M
No 901-CN 901-5M 901-10M
2Yes 902-CN 902-5M 902-10M
No 903-CN 903-5M 903-10M
4 Ports
904, 905, 906, 907 Series
8 Ports
908, 909, 910, 911 Series
183.7
[7.232]
158.7
[6.248]
156.3
[6.154]
17.7
[0.697]
20.7
[0.815]
M4
Thread
19.3
[0.760]
19
[0.748]
X4 X8
X3 X7
X6
X1 X5
X2
For use in NFPA 79 Applications only
8A total
max. 30VDC 4A per port at 40°C
max. Surrounding Temp.:
80°C (UL 60°C)
dragchain temp.: 60°C
Made in Germany
SNR: 2HD5
R
59.6
[2.346]
30
[1.181]
6.6
[0.260]
19.3
[0.760]
19
[0.748]
X1
M4
Thread
X4
X3
X2
For use in NFPA 79 Applications only
8A total
max. 30VDC 4A per port at 40°C
max. Surrounding Temp.:
80°C (UL 60°C)
dragchain temp.: 60°C
Made in Germany
SNR:
2HD5
R
59.6
[2.346]
30
[1.181]
6.6
[0.260]
129.7
[5.106]
102.3
[4.028]
104.7
[4.122]
4 Ports
904, 905, 906, 907 Series
8 Ports
908, 909, 910, 911 Series
Note: LEDs are wired for use with pNp sensors.
ALPHA CONNECT
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
14
M12 Distribution Boxes
Stainless Steel Housings for Food/Beverage and
Medical Applications
Configuration
Ports: 8 M12 receptacles
Signals per Port: 1
Control Cable: Black PVC
Materials
Housing: Stainless steel, 360
Contact Insert: PVC
Contacts: Copper zinc, plated
gold over nickel
Mechanical/Environmental
Sealing: IP67/IP69K
Temperature Range: -25°C to
+70°C
Electrical
Rated Voltage: 10 to 30 VDC
Rated Current:
4 A per port
12 A total
Accessories (Included)
M12 Dust Covers
Attachable Labels
Ports Signals/Ports LEDs Part Number
20 m Cable 10 m Cable
8 1 Yes 920-20M 920-10M
59.0
[2.32]
45.0
[1.77]
28.0
[1.10]
34.0
[1.34]
28.0
[1.10]
129.0
[5.08]
107.0
[4.21]
12
34
56
78
U
B
8 Ports
920 Series
Note: LEDs are wired for use with pNp sensors.
ALPHA CONNECT — 0— K \flzxi 1»! x, {LL a, . . \ €— ‘a— ‘a— ‘u— @— —
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 15
M8 Distribution Boxes
Thermoplastic Housings for Industrial Use
Configuration
Ports: 3-pole M8 receptacles
Signals per Port: 1
Control Cable:
Black zero-halogen polyurethane
Control Connector: 12-pole
M12 receptacle
Materials
Housing: Thermoplastic
polyurethane, flame retardant
Insert: Glass-filled polyamide,
flame retardant
Contacts: Copper zinc, plated
gold over nickel
Environmental
Sealing: IP67/NEMA 6P
Temperature Range: -15°C to
+80°C
Electrical
Voltage Rating:
With LED: 10 to 30 VDC
Current Rating: 4 A per port /
12 A total
Accessories (Included)
Dust Covers
Attachable Labels
Ports Signals/Ports LEDs Part Number
Connectorized 5 m Cable 10 m Cable
4 1 Ye s 802-CN 802-5M 802-10M
6 1 Ye s 803-CN 803-5M 803-10M
8 1 Ye s 804-CN 804-5M 804-10M
10 1 Ye s 800-CN 800-5M 800-10M
12 1 Ye s — 801-5M 801-10M
Note: LEDs are wired for use with pNp sensors.
ALPHA CONNECT
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
16
M8 Distribution Boxes
Thermoplastic Housings for Industrial Use
6.0
[0.24]
Ø4.2
[0.17]
4.2
[0.17]
30.0
[1.18]
99.2
[3.91]
85.6
[3.237]
4.2
[0.17]
108.6
[4.28]
122.2
[4.81]
Ø4.2
[0.17]
131.6
[5.18]
145.2
[5.72]
4.2
[0.17]
25.5
[1.01] 16.8
[0.66]
12.0
[0.47]
25.5
[1.01] 16.8
[0.66]
12.0
[0.47]
25.5
[1.01] 16.8
[0.66]
12.0
[0.47]
30.0
[1.18]
6.0
[0.24] 6.0
[0.24]
Ø4.2
[0.17]
30.0
[1.18]
25.5
[1.01]
16.8
[0.66]
12.0
[0.47]
30.0
[1.18]
6.0
[0.24]
Ø4.2
[0.17]
154.6
[6.09]
186.2
[7.33]
25.5
[1.01]
6.0
[0.24]
177.6
[6.99]
191.2
[7.53]
4.2
[0.17]
4.2
[0.17]
30.0
[1.18]
16.8
[0.66]
12.0
[0.47]
Ø4.2
[0.17]
4 Ports
802, 806 Series
6 Ports
803 Series
10 Ports
800 Series
8 Ports
804, 805 Series
12 Ports
801 Series
: %
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 17
Field Attachable Connectors
Coupling Nut Poles
Part Number
0.118 – 0.256
Cable Dia.
0.158 – 0.315
Cable Dia.
2 x 0.118 – 0.256
Cable Dia.
Thermoplastic
Female 4 202AR7 202AR9 —
5 203AR7 203AR9 —
Female, 90° 4 204AW7 204AW9 —
5 206DR7 206DR7 —
Male 4 206DR7 206DR9 206DR2
5 207DR7 207DR9 207DR2
Male, 90° 4 208DW7 — —
5 209DW7 — —
Stainless Steel
Female 4 200ARS7 — —
Male 4 201DRS7 — —
Style Poles
Part Number
0.138 – 0.197
Cable Dia.
Female 3 210GR
4 211GR
Male 3 214HR
4 215HR
Male,
Solder Cup
3 212HR
4 213HR
M12 Connectors
M8 Connectors
MINI 7/8” Connectors
Style Poles
Part Number
0.236 – 0.315
Cable Dia.
0.315 – 0.394
Cable Dia.
0.394 – 0.472
Cable Dia.
0.472 – 0.551
Cable Dia.
Female
3 216KR9 216KR11 216KR13 216KR16
4 217KR9 217KR11 217KR13 217KR16
5 218KR9 218KR11 218KR13 218KR16
Male,
External
Threads
3 219LR9 219LR11 219LR13 219LR16
4 220LR9 220LR11 220LR13 220LR16
5 221LR9 221LR11 221LR13 221LR16
Male,
Internal
Threads
3 222PR9 — 222PR13 222PR16
4 223PR9 223PR11 223PR13 223PR16
5 224PR9 224PR11 224PR13 224PR16
ALW 4A CONNECT
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
18
Receptacle Connectors
Style Poles Color
Code
Part Number
Rear Mount Front Mount
Thermoplastic: PG9 Mounting Holes
Female
4 IEC 301ACR 301ACF
5 U.S. 303DCF
5 IEC 304ACR 304ACF
Male 4 IEC 300DCR 300DCF
5 IEC 302DCR 302DCF
Thermoplastic: 1/2 NPT
Female 4 IEC 301ACN
5 IEC 304ACN
Male 4 IEC 300DCN
5 IEC 302DCN
Stainless Steel: M16 Mounting Holes
Female 4 IEC 306ACFS
5 IEC 309ACFS
Male 4 IEC 305DCFS*
5 IEC 307DCFS*
M12 Connectors, with 0.5 m Flying Leads
M8 Connectors, with 0.5 m Flying Leads
MINI 7/8” Connectors, with 0.3, 1, or 2 m Flying Leads
Style Poles Color
Code
Part Number
Front Mount
PG7 Mounting Holes
Female 3 IEC 310GCF
4 IEC 312GCF
Male 3 IEC 311HCF
4 IEC 313HCF
Style Poles Color
Code
Part Number
Front Mount
Female,
External Threads
3U.S 314JCF
4 U.S. 316JCF
5 U.S. 318JCF
Female,
Internal Threads
3 IEC 315JCF
4 IEC 317KCF
5 IEC 319KCF
Male,
External Threads
3U.S. 320LCF
IEC 321LCF
4U.S. 322LCF
IEC 323LCF
5U.S. 324LCF
IEC 325LCF
ALPHA CONNECT ‘WH‘ \ (Q) \ g7 i: { ~®) P <®m>
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com. 19
Splitters
Configuration
Ports: 1:2 Splitter
Materials
Housing: Thermoplastic
polyurethane, flame retardant
Insert: Thermoplastic
polyurethane, flame retardant
M12 Female: Polyamide,
flame retardant
Contacts:
Copper alloy, plated gold
over nickel
Coupling Nut:
Copper alloy
Environmental
Sealing: IP67/NEMA 6P
Temperature Range:
-25°C to +90°C
Electrical
Voltage Rating: 30 V
Current Rating: 4 A
Single Port Double Ports Body Style Color Part Number
M12 Male M12 Female Standard Orange SPL001 OR032
Wide Black SPL001W BK032
M12 Male M8 Female Standard Orange SPL003 OR032
13.5
[0.53]
Ø170
[0.67]
33.0
[1.30]
20.0
[0.79]
18.3
[0.72]
35.0
[1.38]
Ø9.7
[0.38]
Female
M8 Connector
B
Female
M8 Connector
A
Male M12
Connector
Female
M12 Connector
A
Female
M12 Connector
B
Male M12
Connector
40.0
[1.57]
23.3
[0.92]
Ø14.5
[0.57]
Ø17.0
[0.67]
33.0
[1.30]
20.0
[0.79]
13.5
[0.53]
13.5
[0.53]
33.0
[1.30]
20.0
[0.79]
Ø17.0
[0.67]
Ø14.5
[0.57]
23.3
[0.92]
40.0
[1.57]
Female
M12 Connector
A
Female
M12 Connector
B
Male M12
Connector
1:2 Splitter
M8 Connectors
Part No. SPL003 OR032
1:2 Splitter
M12 Connectors
Part No. SPL001 OR032
1:2 Splitter, Wide Body
M12 Connectors
Part No. SPL001W BK032
2:1 T splitters permit two cables to be connected to a single
2 signal per port distribution box.
9 AlphaWire (unitsym/ mm. Sem'ceyau dzszrve.
©2017 Alpha Wire. All rights reserved. Specifications subject to change. Lit. No. Connect-Cat-1705
Consult Alpha Wire for latest specifications. AlphaConnect and EcoFlex are trademarks of Alpha Wire. Supersedes: Connect-Cat-1612
Cables you trust. Service you deserve.
GLOBAL HEADQUARTERS
711 Lidgerwood Avenue
Elizabeth, NJ 07207-0711 USA
Toll Free: 1-800-52 ALPHA
Tel: 1-908-925-8000
Fax: 1-908-925-5411
E-mail: info@alphawire.com
EUROPE
Alpha Wire International
Saxon House
1 Downside | Sunbury-on-Thames
Middlesex | United Kingdom | TW16 6RT
Tel: +44 1 932 772 422
Fax: +44 1 932 772 433
E-mail: europe@alphawire.com
ASIA PACIFIC
Alpha Wire
Silver Center | Room 1712
North Shanxi Road 1388
Shanghai | China | 200060
Tel: + 86-21-61498201/61498205
Fax: + 86-21-61498001
E-mail: apac@alphawire.com

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