Respirator Protection Guide Datasheet by 3M

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Protection Guide
Respiratory
3M Reusable Respiratory Protection
Index
Why change cartridges and fi lters? 2
Which cartridge do I need? 4-5
Which fi lter do I need? 6-7
Replacement Spare Parts 8-9
Cleaning Reusable Respirators 10
Frequently Asked Questions 11
Help and Advice 12
Cartridge Change Record 13
Index
Why you need to change cartridges and fi lters
Establishing a cartridge change schedule
What cartridges and fi lters are available for the different
hazards you might encounter
How to look after your reusable respirator
Your 3M Reusable Respirator
Everyone’s face is unique. To make sure your 3M Reusable Respirator
will work properly, a correct fi t to your face is very important. A facial
fi t-test should be carried out to check that there are no leaks between
the respirator and your face. If a seal is not obtained the respirator
will offer little or no protection, as contaminants can be breathed in.
1
This booklet is designed to be a guide only. For specific advice on
3M Respiratory Products (e.g. choosing a 3M Respirator, Fit-Testing, and
when to change your Cartridges or Filters) call the 3M TechAssist Helpline:
Australia 1800 024 464, New Zealand 0800 364 357.
The purpose of the 3M Reusable Respiratory
Protection Guide is to help inform you about
the 3M Cartridges and Filters that you use
with your 3M Reusable Respirator.
If you continue to use cartridges when the material has reached
their capacity, they are no longer able to protect you. Particulate
fi lters will keep removing contaminants but will become harder
and harder to breathe through, increasing discomfort.
Effects of dusts, fumes and mists
Dusts, fumes and mists can irritate your nose, throat and upper
respiratory system. Some particles, depending on their size and type,
can pass through to your lungs, where they can damage the lung
tissue and cause more serious health hazards.
Effects of gases and vapours
Gases and vapours can pass immediately to your lungs. From
there, they can be absorbed into your bloodstream, where they
can damage your brain and internal organs.
Shelf life of cartridges and fi lters
Provided they are stored unopened in the original packaging,
3M cartridges and fi lters will last fi ve years from manufacture date.
Once removed from their packaging they should be replaced after six
months as recommended by Australian / New Zealand Standard
1715 (even though they have not been used).
2
Why Change Your
Cartridges and Filters?
Before starting work ensure you have:
1. Checked your cartridge/fi lter to ensure it can capture your specifi c
contaminant(s) (contact 3M TechAssist for assistance).
2. Checked the expiry date on the packaging
3. Inspected your respirator for any missing or damaged parts
4. Completed a fi t check and the respirator fi ts fi rmly to your face
If while working you start to taste or smell the contaminant inside your respirator,
leave the contaminated area. Your cartridges may be saturated and need
replacing. To minimise this occurring, set up a cartridge change schedule.
How long will cartridges and fi lters last in use?
The life of cartridges and fi lters depends on a number of factors including
the type, volatility and concentration of contaminants in the air, your
breathing rate, humidity, temperature and how you store your respirator.
Establish a cartridge change schedule
Establishing a cartridge change schedule requires knowledge of the
contaminant(s) and the levels to which you are exposed. You may be able to
measure your own levels using a personal sampling device. This will provide some
preliminary measurements which can be used to establish a change schedule.
Contact 3M TechAssist Helpline for further information and guidance
on personal sampling.
3
3M TechAssist Helpline - Australia 1800 024 464, New Zealand 0800 364 357.
9a§$9 V3 ,V 55:.
4
Which Cartridge Do I Need?
* Not to be used when spraying isocyanate based paints
** P3 Filters used when a higher protection factor is required. P3 Protection achieved
only when worn with a 3M Full Face Respirator
6098 Low Boiling Point Organic Vapours (boiling point
<65°C) and Toxic Particulates
Product Code
Organic Vapours (boiling point > 65ºC)
Description
6057
6054
6075
6059
6096
Organic Vapours (boiling point > 65°C),
Inorganic and Acid Gases
Ammonia and Methylamine
Organic Vapours (boiling point > 65°C)
and Formaldehyde
Multi-Gas: Organic Vapours (boiling point >
65°C), Inorganic and Acid Gases, Ammonia
and Methylamine
Organic Vapours (boiling point > 65°C),
Mercury Vapours and Toxic Particulates
6099 Multi-Gas and Particulates: Organic Vapours
(boiling point > 65°C), Inorganic and Acid Gases,
Ammonia, Methylamine and Particulates
6051
6055
5
3M™ Gas & Vapour Cartridges 6000 Series
3M TechAssist Helpline - Australia 1800 024 464, New Zealand 0800 364 357.
Working with highly volatile solvents such as methanol, 1,3-Butadiene or
Acetaldehyde in chemical plants, composites manufacturing or coatings.
Filter is single use only and must be worn with a 3M Full Face Respirator.
AXP3**
Using or cleaning with organic solvents e.g. toluene, xylene and MEK.
Also degreasing, mixing, using paint thinners, lacquers and glues.
For paint and pesticide spraying* a particulate fi lter must be used to
capture mist droplets (5925).
A1 (6051)
Filter Rating When You Are: (Application/Hazard)
Working with solvents and/or acid gases such as toluene,
chlorine, hydrogen chloride and sulfur dioxide. Degreasing,
using paint thinners, acid cleaning, etching and electroplating,
acid and fertiliser manufacturing.
Working with ammonia and methylamine used in the manufacture
of fertilisers, refrigeration systems, synthetic fi bres and dyes.
Working with solvents and formaldehyde such as chemical
processing, plastic production, fi breboard manufacturing, fi ghting
bush fi res, healthcare and laboratory work.
Working with a variety of chemicals such as solvents
(boiling point > 65°C), chlorine, hydrogen chloride, sulfur
dioxide, hydrogen fl uoride, hydrogen sulfi de and ammonia.
Oil and gas refi ning, healthcare when removing amalgam
or wherever mercury vapours may exist e.g. spillages.
A1B1E1
K1
A1 Form
A1B1E1K1
A1HgP3**
Exposed to higher concentrations where Class 2 protection
is required. Working with a variety of chemicals (refer to 6059)
as well as particulates. Must be worn with a 3M Full Face Respirator.
A2B2E2K2P3**
Multi-Gas Class 2
A2 (6055)
$3 9 0 3m, Ow 2/ :3: :2
6
Which Filter Do I Need?
* Nuisance Levels are those levels below the Workplace Exposure Standard (WES)
** P3 Filters used when a higher protection factor is required. P3 Protection achieved only when worn with a 3M Full Face Respirator
*** Refer to Australian State OHS regulations or New Zealand Dept. of Labour guidelines
Product Code Description
Particulates
Particulates, Ozone and Nuisance Level*
Acid Gas and Organic Vapours with Low
Vapour Gases
Toxic Particulates
Toxic Particulates, Nuisance Level* Acid
Gases and Organic Vapours with Low
Vapour Pressure
Particulates and Hydrogen Fluoride
Toxic Particulates
Toxic Particulates and Hydrogen Fluoride
2125
2128
2135
2138
2076
6035
6038
Particulates
5925
Particulate Filter Retainer
501
7
3M™ Particulate Filters 2000 Series
3M TechAssist Helpline - Australia 1800 024 464, New Zealand 0800 364 357.
Filter Rating
Creating certain dusts, mists and fumes such as sanding,
grinding, cutting, drilling metal, masonry, wood and concrete.
Creating welding fume, ozone, polishing and grinding particles
when welding or fabricating. Also for spraying pesticides or
herbicides with vapour pressure < 1.3 Pa @ 25°C.
Working with toxic particulates such as asbestos
(refer to Government guidelines***) and beryllium.
Working with toxic particulates such as mould remediation.
Also for nuisance level* acid gases and spraying pesticides
or herbicides with vapour pressure < 1.3 Pa @ 25°C.
Working with hydrogen fl uoride and creating particulates such as
dust and mist. Applications include working in certain chemical
and fertiliser plants.
Carrying out lead or mould remediation. Also for certain
asbestos tasks (refer to Government guidelines***). Ideal if requiring
a protective casing to defl ect sparks and splashes.
Working with hydrogen fl uoride and creating toxic particulates.
Applications include working in certain chemical and fertiliser plants.
Ideal if requiring a protective casing to defl ect sparks and splashes.
P2
GP2
P2/P3**
GP2/GP3**
P2(HF)
P2/P3**
P3(HF)**
When You Are: (Application/Hazard)
Needing protection against dusts, mists and fumes when fi tted
to 6000 series cartridge with the 501 retainer.
P2
Attaching 5925 fi lter to 6000 series cartridges
6000 Ilall Face Respirator Pmducl code nesclipueh neplace wneh: 6539 Exhalaliph Valve , Blue “‘9 ""9 “9mm“ warped nr mm. . 6893 lhhalauun valve , Whlle “‘9 “We ”em“ A warped er mm. The gasket became: 6395 lhhalalldn Gasket , orange wamed‘ mm “mm. The harness becomes ‘yé 6281 Head Harness Assembly uvemremhm mm elasllclly. Tms wlll eflem m, 7500 Ilall Face Respirator Pmducl code Inscription neplace When: 1532 lhhalalldn valve , Blue “‘9 ""9 “9mm“ warped nr mm. 7583 Exhalalloh valve , Blue “‘9 “we “mm“ warped er mm. The snaps become 7580 Replacement Harness Straps mmmmnm Iosmg elasllcltylhis wiH efllecfill, The harness shews sldhs 7531 Head Harness Assembly on flaming m mama
Product Code
6000 Half Face Respirator
7500 Half Face Respirator
Exhalation Valve - Blue
Head Harness Assembly
Head Harness Assembly
Description
The valve becomes
The valve becomes
warped or torn.
The straps become
overstretched, losing
elasticity. This will effect fi t.
The harness becomes
overstretched, losing
elasticity. This will effect fi t.
The harness shows signs
of cracking or tearing.
Replace When:
Inhalation Valve - Blue
Replacement Harness Straps
The valve becomes
Inhalation Valve - White
Exhalation Valve - Blue
The valve becomes
warped or torn.
7582
7583
7580
6281
7581
6893
6889
6895
The gasket becomes
warped, torn or cracked.
Inhalation Gasket - Orange
Product Code
Description
Replace When:
Replacement Spare Parts
A range of spare parts or components is available for all of the 3M Reusable Respirators. Regu-
larly checking your respirator and replacing worn or broken components will prolong
the life of your respirator, help achieve a good fi t and maintain respiratory protection.
ooomr Q9
9
Replacement Spare Parts
These pages list the most common spare parts for each of the respirators.
Additional spare parts are also available.
3M TechAssist Helpline - Australia 1800 024 464, New Zealand 0800 364 357.
6896 The gasket becomes
warped, torn or cracked.
Centre Adaptor Gasket
6897
6898
Head Harness Assembly
Lens Assembly
The harness tears or
the ridges become worn.
Vision becomes impaired
e.g. lens is scratched
or cracked.
7583 The valve becomes
warped or torn.
Exhalation Valve - Blue
6895 Inhalation Gasket - Orange The gasket becomes
warped, torn or cracked.
6885 Lens Cover - Clear
Cover becomes diffi cult
to see through. This may
impair vision and become
a safety issue.
6893 Inhalation Valve - White The valve becomes
warped or torn.
Product Code
6000 Full Face Respirator
Description Replace When:
“‘w ,‘M l I I I I l |
Cleaning Reusable Respirators
Proper cleaning and maintenance of respirators is an
important area that is commonly overlooked. All respiratory
protection equipment needs to be in good condition to work
effectively and safely.
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Remove cartridges or fi lters.
Immerse the respirator in warm water less than 50oC.
You may also use a neutral detergent.
Wipe or scrub with a soft brush until clean.
Disinfect the respirator by soaking in household bleach
for two minutes (30ml of bleach in 7.5L of water).
Rinse in fresh warm water and air dry in a clean area.
Check the respirator components prior to reassembly.
A respirator with any damaged or deteriorated components
must be repaired or discarded. Refer to the Replacement
Spare Parts Guide on the previous page.
Store the respirator and cartridges or fi lters in an
airtight container to avoid further moisture and
contaminant exposure.
Quick Guide to Cleaning
10
11
Frequently Asked
Questions
When should I be using a particle fi lter
on top of my cartridges?
When you are exposed to a combination of gases/vapours
and particles. For example, spray painting produces solvent vapours
and mist droplets. It is these mist droplets that create particles.
Gas/Vapour cartridges do not fi lter these particles and particle fi lters do
not fi lter vapours. Therefore you need to consider if a combination is
required for your task.
Can I wear a respirator with a beard?
Facial hair has the potential to break the seal between the respirator and
your face, exposing you to the contaminant(s). To ensure the respirator has
a good seal against the face, we recommend the wearer is clean shaven.
How should I store my respirator?
When not in use, cartridges can continue to adsorb gases and vapours from
the air and can be affected by humidity. By storing cartridges in an airtight
container their life may be extended. This is particularly important for organic
vapour cartridges.
For example
+ + = COMBO
• TechAssist Helpline
For further advice on 3M Reusable Respirators and changing 3M
Cartridges and Filters (or any of our other 3M Safety Products) phone our
TechAssist Helpline: Australia 1800 024 464, New Zealand 0800 364 357.
• 3M Occupational Health & Environmental Safety Website
Australia: www.3m.com/au/PPESafety
New Zealand: www.3m.com/nz/PPESafety
• 3M Respirator Selection and Service Life Software
The software is designed to assist you in respirator selection and in
estimating the life of selected 3M Gas and Vapour cartridges.
Visit our website:
Australia: www.3m.com/au/PPESafety
New Zealand: www.3m.com/nz/PPESafety
3M Help & Advice
12
13
Cartridge Change Record
Name:
Date Changed Comments
Next Due Date
to be Changed
© 3M 2012. All rights reserved.
Please recycle.
AV011424593
PSSSPOHE0000996
Occupational Health
and Environmental
Safety Division
3M Australia Pty Limited
ABN 90 000 100 096
Building A, 1 Rivett Road
North Ryde NSW 2113
3M New Zealand Limited
94 Apollo Drive
Rosedale
Auckland 0632
For more information about 3M Safety products or solutions please contact us:
AUSTRALIA NEW ZEALAND
TechAssist Helpline 1800 024 464 TechAssist Helpline 0800 364 357
TechAssist Email techassist@mmm.com TechAssist Email techassist@mmm.com
Customer Service 1300 363 565 Customer Service 0800 252 627
Website www.3m.com/au/PPESafety Website www.3m.com/nz/PPESafety

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