XG5N(-U) Datasheet by Omron Electronics Inc-EMC Div

New Product

Crimped MIL Connector Sockets for Discrete Wires

XG5N/XG5N-U

Crimped Sockets for Discrete Wires

Join the MIL Connector Series

• XG5N-U Sockets with OMRON’s unique lock enable one-

hand insertion with a secure lock.

Save up to 24% of the space required for the XG4A.

■Conceptual Application Diagram

■Ratings and Characteristics

■Materials and Finish

■Applicable Contacts and Wires

XG5N-U

Discrete wires

XG4A

XG4C

XG5N

Rated current

3 A/contact (with AWG22 wire)

2 A/contact (with AWG24 wire)

1 A/contact (with AWG26 or AWG28 wire)

Rated voltage 250 VAC

Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.)

Insulation resistance 1,000 MΩ min. (at 500 V DC)

Withstand voltage 500 VAC for 60 s (leakage current: 1 mA max.)

Total insertion force No. of contacts × 1.96 N max.

Individual pull-out force 0.29 N min.

Insertion durability 50 times

Ambient operating

temperature −55 to 105°C (with no icing at low temperature)

Housing Fiber-glass reinforced PBT resin (UL94 V-2)/black

Lock Levers POM resin (UL94 HB)/black

Contacts

Mating end Phosphor bronze/nickel base, gold plated (0.15 μm)

Crimped

section Phosphor bronze/nickel base, tin plated (2.0 μm)

Applicable

Contacts

Applicable wires

AWG No.

(UL1007 twisted wires)

Conductor construction

(elements/element diameter (mm))

XG5W-0231

22 17/0.16

24 11/0.16

26 7/0.16

XG5W-0232

24 11/0.16

26 7/0.16

28 7/0.127

omRon

XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires

■Mating

■Dimensions (Unit: mm)

Sockets Plugs

XG5N-U

Discrete

Wire

Crimping

Lock Levers

XG4C

Box-type

Plugs

Sockets Plugs

XG5N

Discrete

Wire

Crimping

XG4A

2-tier Plugs

XG4A

MIL Plugs

with Long

Locks

XG4E

IDC Plugs with

Long Locks

XG4S

Strain Reliefs

XG4C

Box-type

Plugs

XG8W

Original

Plugs

Mates with

(15.6)

(16.4)

(C)

(D)

14.4

6.10

2.54

6.10 7.90

2.54

Triangular mark Polarity guide

XG5N-U (with Lock Levers Attached)

XG5N

Dimension (mm)

No. of contacts A B C D

10 17.26 10.16 26.80 26.20

14 22.34 15.24 31.88 31.28

16 24.88 17.78 34.42 33.82

20 29.96 22.86 39.50 38.90

26 37.58 30.48 47.12 46.52

30 42.66 35.56 52.20 51.60

34 47.74 40.64 57.28 56.68

40 55.36 48.26 64.90 64.30

50 68.06 60.96 77.60 77.00

60 80.76 73.66 90.30 89.70

64 85.84 78.74 95.38 94.78

omRon

XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires

■Ordering Information

*1. Each XG5N-@@@ Connector requires two Lock Levers.

*2. Order the required number of reels (10,000 contacts).

Note: The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm.

■Specified Tools

●Manual Crimping Tool

XY2B-7007

●Contact Removal Tool

XY2E-0003

●Automatic Applicator

Use an Applicator that is manufactured by Japan Automatic

Machine Co., Ltd. Contact information is provided below.

Japan:

Japan Automatic Machine Co., Ltd.

TEL 03-3756-1434

China:

Japan Automatic Machine Technology (Huizhou) Ltd.

6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech

Industrial Development Zone, Huizhou,Guangdong,China

TEL(86-752)2771-614 FAX(86-752)2771-619

South-eastern Asia:

Japan Automatic Machine Singapore Pte. Ltd.

HB Centre 12 Tannery Road #04-02, Singapore 347722

TEL 65-6545-8140 FAX 65-6545-8141

USA, Europe:

Toyojamco, Ltd.

8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA

TEL (915)595-8825 FAX (915)595-8794

*1. Inquire for details.

*2. This model number is for standard specifications.

Inquire for other specifications.

Appearance

Socket and Lock Set

Note: The Locks and Sockets

are provided separately. Socket Housing Lock Levers *1 Crimp Contacts, Type 1 Crimp Contacts, Type 2

No. of

contacts

No. of

polarity

guides

Model Model Model Model Model

10 0XG5N-100-U XG5N-100

XG5U-0001

XG5W-0231

(loose contacts)

XG5W-0231-R *2

(reel contacts)

XG5W-0232

(loose contacts)

XG5W-0232-R *2

(reel contacts)

1XG5N-101-U XG5N-101

14 1XG5N-141-U XG5N-141

16 1XG5N-161-U XG5N-161

20 1XG5N-201-U XG5N-201

26 1XG5N-261-U XG5N-261

30 1XG5N-301-U XG5N-301

34 1XG5N-341-U XG5N-341

40 1XG5N-401-U XG5N-401

50 1XG5N-501-U XG5N-501

2XG5N-502-U XG5N-502

60 1XG5N-601-U XG5N-601

2XG5N-602-U XG5N602

64 1XG5N-641-U XG5N-641

2XG5N-642-U XG5N-642

Model

XY2B-7007

Model

XY2E-0003 Crimping Machine Strip Crimper

Crimp Contacts, Type 1 Planned for the near

future. *1 SCA-106700 *2

Crimp Contacts, Type 2

XG5N/XG5N-U Crimped MIL Connector Sockets for Discrete Wires

■Safety Precautions

●Crimping Method

Always use the specified Crimping Tool or Applicator to wire the

crimped contacts.

Refer to the instruction sheet that is provided separately for

details.

●Contact Insertion Method

Confirm the orientation of the crimped contacts and then insert

them all the way to the back of the Socket. After insertion, con-

firm that the lances are securely set in the lance holes on the

socket housing.

●Contact Replacement Method

To remove contacts that have been incorrectly inserted, always

use the XY2E-0003 Contact Removal Tool.

(1) Insert the end of the Removal

Tool into the lance hole in the

socket housing and press the

lance all the way inside the

socket housing.

(2) While pressing in on the lance,

pull out the Contact.

(3) Insert a new Contact.

Note: Do not use any Contacts that have been removed.

●Attaching the Lock Levers

Attach the holes in the Lock Levers to the protrusions on both

sides of the housing and make sure that they are set securely.

●Precautions for Correct Use

When mating the Sockets with XG4C Box Plugs, always use the

XG5U-0001 Lock Levers. Otherwise the Connectors may

become disconnected due to vibration or shock.

●Storage

(1) Do not store the Sockets in locations subject to dust or high

humidity.

(2) Do not store the Sockets in locations close to sources of gas-

ses such ammonia gas or sulfide gas.

Before Insertion After Insertion (Set in Socket)

Lance holeLance

• Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.

• Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad

systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious

influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or

equipment, and be sure to provide the system or equipment with double safety mechanisms.

Cat. No. G023-E1-06

0816(0112) (O)

Note: Do not use this document to operate the Unit.

OMRON Corporation

Electronic and Mechanical Components Company Contact: www.omron.com/ecb