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1.27mm IDT Connector System
for Ribbon Cable Applications
Picoflex®
The versatile Picoflex® IDT connector
system is ideal for a broad range of
applications across all market segments:
Industrial
• Solar
• Weighing Systems
• Heating Systems
• Security Devices
• Access Controls
• Industrial Lighting
• Advertising Displays
• Power Supplies
Automotive
• Car Stereo Systems
• Navigation Systems
• In Car Entertainment
• Dashboard Applications
• Air-Conditioning
Medical
• Portable Heart Monitor
• Patient Monitor
• Blood Analyser
• Testers
Multimedia
• CD Players
• LCD Projector
• Satellite Receivers
• Televisions & Set Top Boxes
Others
• Office Equipment
• Vending Machines
• Smart Card Readers
• Washing Machines, Microwaves, etc.
MARKETS & APPLICATIONS
Picoflex®
PICOFLEX® RIBBON CABLE PRODUCTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Low Profile, IDT (90327) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Low Profile, IDT, Board-In (90584) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Low Profile Through Hole Header (90325) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SMT Header (90814) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Low Profile, Bottom Entry, SMT Header (91330) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Low Profile, High Temperature Through Hole Header (90779) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Right Angle, Low Profile Through Hole Header (90800) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Right Angle, Low Profile, High Temperature, Through Hole Header (91714) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Latched, SMT Header (90816) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Low Profile, IDT, Board-In, Opposite Pin Layout (91577) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Standard Cable Harness (92315) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Standard Cable Harness (92316) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Standard Cable Harness (92317) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Standard Cable Harness (92318) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Picoflex Sample Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
www.molex.com/product/ribbon/picoflex.html
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4
INTRODUCTION
The Molex 1.27mm Picoflex® IDT
connector system is a versatile, highly
reliable connector system for high-density
power and signal ribbon cable applications,
where space & real estate is at a premium.
Due to the compact size and low profile the
Picoflex® IDT system is ideal for a broad
range of applications in the automotive,
industrial, medical and consumer electro-
nic markets. Its highly reliable terminal
design, locking and cable strain relief
features guarantee secure electrical
connection in applications with high
vibrations and intense shock requirements.
The Picoflex® IDT system comprises PCB
headers, cable connectors and standard
ribbon cable assemblies in various lengths
and circuit sizes.
Parts are delivered in a variety of packa-
ging formats to suit individual customer
requirements.
PCB HEADERS
The Picoflex® family offers SMT and
SMC PCB headers in high temperature
nylon and Polyphthalamide. All headers
are polarized both to the PCB and to the
female connector. The staggered solder
tails with 1.27mm pitch have 2.54mm
distance between both solder tail rows,
which substantially reduces the risk of
solder bridging.
Seven header options are available:
• 90816 latched SMT header is molded
with Polyphthalamide, a UL94 HB
rated material. Its positive latches give
increased retention between the header
and the cable connector. It can be used
in a RoHS lead-free process up to 260°C
and is supplied with tin or select gold
plating and either tube or tape and reel
blister packaging.
• 90325 low-profile through hole header
with tin or select gold plating and 94 V-0
flammability rating, supplied in bag or
tube packaging
• 90779 low-profile SMC header has the
same features as series 90325, but is
molded with a high temperature nylon
material with 94 V-0 flammability rating
• 90814 SMT standard (wave solder
process) and low-profile (reflow process)
header with tin or select gold plating
featuring a high temperature nylon
material with 94 V-0 flammability rating
and is supplied either in tube or tape and
reel blister packaging
• 90800 right-angle low-profile header
with 94 V-0 flammability rating is
delivered with kinked solder tails in tube
packaging
• 91714 right-angle low-profile SMC
header has the same features as series
90800, but is molded with a high
temperature nylon material with 94 V-0
flammability rating
• 91330 bottom-entry low-profile SMT
header in high temperature nylon
material with 94 V-0 flammability rating
can be used in a RoHS lead-free process
up to 260°C. It creates a double- sided
board effect with a single side SMT
process which reduces assembly costs
and is supplied in tin plating with tape
and reel blister packaging
CABLE CONNECTORS
The one-piece molded body with preloaded
IDT terminals and cable guide removes
the need for a separate upper housing,
terminals or an insertion tool which signifi-
cantly reduces applied costs.
The cable entry window on the IDT
connectors has a scalloped profile which
ensures precise positioning of the 1.27mm
26 to 28 AWG standard ribbon cable.
The connector is terminated by the IDT
terminal being pushed up into the housing,
displacing the cable jacket as well as posi-
tioning itself in the top of the housing to
give an effective strain relief. Four contact
points per circuit and the integral strain
relief ensure excellent electrical contact.
Three optional cable connectors are
available:
• 90327 IDT connector with 94 V-0
flammability rating mates with all PCB
header versions, supplied with tin or
select gold plating
• 90584 board-in connector for permanent
board connections. The staggered tail
footprint is compatible with the footprint
of the standard male header, 94 V-0
flammability rating
• 91577 board-in connector for permanent
board connections. The staggered
tail footprint is compatible with the
footprint of the standard male header,
the pin layout of the 91577 layout is the
opposite to 90584, giving more options
to the customer, 94 V-0 flammability
rating
CABLE ASSEMBLIES
Standard cable assemblies are available
from 6cm – 120cm.
Four standard options of cable assemblies
are available:
• 92315 cable assembly featuring two
90327 connectors in C-style (page xx)
• 92317 cable assembly featuring two
90327 connectors in Z-style (page xx)
• 92318 cable assembly either featuring
one 90327 connector and one 90584
board-in connector in Z-style(page xx)
• 92316 cable assembly featuring one
90327 receptacle and one 90584 board-
in connector in C-style (page xx)
A full range of non-standard options,
including shorter cable lengths, can be
supplied where commercially viable. Please
contact your Molex sales office for more
information.
TOOLING
The Picoflex® IDT connectors are designed
to minimise assembly cost and are comple-
mented by an extensive range of applica-
tion tools, from hand-tools for field repair
and prototyping to fully automatic, state
of the art, computer controlled harness
making machines. Depending on the level
of tooling chosen, machines are capable of
manufacturing double-ended electrical and
continuity tested cables. Daisy chaining is
also possible.
PCB ASSEMBLIES
Molex offers customized PCB assemblies.
Picoflex® is only one product family out of
a variety of connector families which can
be assembled on demand. Please contact
your Molex sales office for more informa-
tion.
5
1.27mm (.050") Pitch
Picoflex® PF-50
Connector
90327
Low Profile, IDT
Features and Benefits
• 1-piece housing assures precise positioning of cable
• Molded-in polarization
• 4 points of contact with ribbon cable
• Preloaded contacts
• Accepts 28 or 26 AWG (7 strand) ribbon cable
• Tape option for high-speed termination, contact Molex
for part numbers
Reference Information
Product Specification: PS-99020-0011
Packaging: Bag (tape optional)
Tooling Information: See end of section
UL File No.: E29179
CSA File No.: LR19980-181
Mates With: 90816, 90325, 90779, 90800, 90814,
91330 and 91714
Use Molex Cable: 6800, 8863 and 40158
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Mating Force: Tin—1.7N; Gold—1.1N
Unmating Force: Tin—0.25N; Gold—0.25N
Durability: Tin—30 cycles max.
Gold—100 cycles max. (using extraction tool)
Physical
Housing: White polyester, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: See Table
Cable Accommodation: 26 and 28 AWG stranded
Circuits Order No.
Tin 2-4µm (80-160µ") Select Gold 0.76µm (30µ")
4 90327-0304 90327-3304
6 90327-0306 90327-3306
8 90327-0308 90327-3308
10 90327-0310 90327-3310
12 90327-0312 90327-3312
14 90327-0314 90327-3314
Circuits Order No.
Tin 2-4µm (80-160µ") Select Gold 0.76µm (30µ")
16 90327-0316 90327-3316
18 90327-0318 90327-3318
20 90327-0320 90327-3320
22 90327-0322 90327-3322
24 90327-0324 90327-3324
26 90327-0326 90327-3326
1.27mm (.050") Pitch
Picoflex® PF-50
Connector
90584
Low Profile, IDT
Board-In
Features and Benefits
• For permanent wire-to-board connections
• Kinked solder tails for board retention during solder
process
• Fits same board layout pattern as male header
• Height from board when soldered and terminated only
6.40mm (.252")
• 2 points of contact in IDT section
• Accepts 26 to 28 AWG, 7 strands, ribbon cable
Reference Information
Product Specification: PS-99020-0011
Packaging: Tube (2 options)
Tooling Information: See end of section
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V
Insulation Resistance: 1000 Megohms min.
Physical
Housing: White polyester, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: 2-4µm (80-160µ") Tin over Nickel
PCB Thickness: 1.60mm ± 0.20
Circuits Order No.
Individual Tube Stacked Tube
4 90584-1304 90584-2304
6 90584-1306 90584-2306
8 90584-1308 90584-2308
10 90584-1310 90584-2310
12 90584-1312 90584-2312
14 90584-1314 90584-2314
Note: Stacked tube is a group of 7 individual tubes in a stack
Circuits Order No.
Individual Tube Stacked Tube
16 90584-1316 90584-2316
18 90584-1318 90584-2318
20 90584-1320 90584-2320
22 90584-1322 90584-2322
24 90584-1324 90584-2324
26 90584-1326 90584-2326
6
1.27mm (.050") Pitch
Picoflex® PF-50
Header
90325
Low Profile
Features and Benefits
• Polarizing side posts and PCB pegs
• Stamped contacts with in-line, flat blades
• 2 points of contact with female terminal
• Rigid, staggered solder tails
• Friction lock
• Tube option packaging for robotic delivery,
contact Molex for part numbers
Reference Information
Product Specification: PS-99020-0011
Packaging: Bag or tube
UL File No.: E29179
CSA File No.: LR19980-181
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Retention to Housing: 7N
Mating Force: Tin—1.7N; Gold—1.1N
Unmating Force: Tin—0.25N; Gold—0.25N
Durability: Tin—30 cycles max.
Gold—100 cycles max. (using extraction tool)
Physical
Housing: Black 15% glass-filled polyester, UL 94V-0
Contact: Brass
Plating: See Table
PCB Thickness: 1.60mm ± 0.14
Circuits Order No.
Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")
4 90325-0004 90325-3004
6 90325-0006 90325-3006
8 90325-0008 90325-3008
10 90325-0010 90325-3010
12 90325-0012 90325-3012
14 90325-0014 90325-3014
Circuits Order No.
Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")
16 90325-0016 90325-3016
18 90325-0018 90325-3018
20 90325-0020 90325-3020
22 90325-0022 90325-3022
24 90325-0024 90325-3024
26 90325-0026 90325-3026
1.27mm (.050") Pitch
Picoflex® PF-50
Header
90814
Low Profile, SMT
Features and Benefits
• Polarizing side posts and PCB pegs
• Stamped SMT contacts with in-line, flat blades
• 2 points of contact with female terminal
• Rigid, staggered SMT solder tails
• Friction lock
Reference Information
Product Specification: PS-99020-0011
Packaging: Tube or blister pack (contact Molex)
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Retention to Housing: 7N
Mating Force: Tin—1.7N; Gold—1.1N
Unmating Force: Tin—0.25N; Gold—0.25N
Durability: Tin—30 cycles max.
Gold—100 cycles max. (using extraction tool)
Physical
Housing: Natural 30% glass-filled nylon, UL 94V-O
Contact: Brass
Plating: See Table
Circuits
Order No.
Tube Pack Blister Pack
Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")
4 90814-0X04 90814-3X04 90814-0X04 90814-3X04
6 90814-0X06 90814-3X06 90814-0X06 90814-3X06
8 90814-0X08 90814-3X08 90814-0X08 90814-3X08
10 90814-0X10 90814-3X10 90814-0X10 90814-3X10
12 90814-0X12 90814-3X12 90814-0X12 90814-3X12
14 90814-0X14 90814-3X14 90814-0X14 90814-3X14
16 90814-0X16 90814-3X16 90814-0X16 90814-3X16
18 90814-0X18 90814-3X18 90814-0X18 90814-3X18
20 90814-0X20 90814-3X20 90814-0X20 90814-3X20
22 90814-0X22 90814-3X22 90814-0X22 90814-3X22
24 90814-0X24 90814-3X24 90814-0X24 90814-3X24
26 90814-0X26 90814-3X26 90814-0X26 90814-3X26
Replace X with the combination of PEC peg option and polarizing side post height:
PCB Pegs Polarizing Side Post Height
0 Yes 6.40mm / 0.252"
3 No 6.40mm / 0.252"
6 No 4.10mm / 0.161"
8 Yes 4.10mm / 0.161"
PCB Pegs Polarizing Side Post Height
2 Yes 6.40mm / 0.252"
5 No 6.40mm / 0.252"
7 No 4.10mm / 0.161"
9 Yes 4.10mm / 0.161"
7
1.27mm (.050") Pitch
Picoflex® PF-50
Header
91330
Low Profile, Bottom Entry
SMT
Features and Benefits
• Polarizing side posts and PCB pegs
• Stamped SMT contacts
• Two points of contact with female terminal
• Friction lock
• Can be used in RoHS lead-free process up to 260˚C
• Kapton tape for pick and place during SMT assembly
• Low profile application which creates a double-sided
board effect with a single-side SMT process
Reference Information
Product Specification: PS-99020-0011
Packaging: Tape and Reel
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Insertion Force: 1.7N
Contact Retention to Housing: 7N
Durability: 30 cycles max.
Physical
Housing: Natural 30% glass-filled Nylon, UL 94V-0
Contact: Brass
Plating: Tin 3 - 5µm (120µ" - 200µ”)
PCB Thickness: 1.57mm ± 0.13
Circuits Order No.
6 91330-0006
8 91330-0008
10 91330-0010
12 91330-0012
14 91330-0014
16 91330-0016
Circuits Order No.
18 91300-0018
20 91330-0020
22 91330-0022
24 91330-0024
26 91330-0026
1.27mm (.050") Pitch
Picoflex® PF-50
Header
90779
Low Profile
High Temperature
Features and Benefits
• Polarizing side posts and PCB pegs
• Stamped contacts with in-line, flat blades
• 2 points of contact with female terminal
• Rigid, staggered solder tails
• Friction Lock
• High Temperature Surface Mount Compatible
housing
Reference Information
Product Specification: PS-99020-0011
Packaging: Bag (contact Molex for tube part numbers)
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Retention to Housing: 7N
Mating Force: Tin—1.7N; Gold—1.1N
Unmating Force: Tin—0.25N; Gold—0.25N
Durability: Tin—30 cycles max.
Gold—100 cycles max. (using extraction tool)
Physical
Housing: Natural 30% glass-filled nylon, UL 94V-O
Contact: Brass
Plating: See Table
PCB Thickness: 1.60mm ± 0.14
Circuits Order No.
Tin 4-6µm (160-240µ") Select Gold 0.76µm (30µ")
4 90779-0001 90779-3001
6 90779-0002 90779-3002
8 90779-0003 90779-3003
10 90779-0004 90779-3004
12 90779-0005 90779-3005
14 90779-0006 90779-3006
Circuits Order No.
Tin 4-6µm (160-240µ") Select Gold 0.76µm (30µ")
16 90779-0007 90779-3007
18 90779-0008 90779-3008
20 90779-0010 90779-3010
22 90779-0011 90779-3011
24 90779-0012 90779-3012
26 90779-0013 90779-3013
8
1.27mm (.050") Pitch
Picoflex® PF-50
Header
90800
Right Angle, Low Profile
Features and Benefits
• Polarizing side posts
• Stamped contacts
• 2 points of contact with female terminal
• Kinked solder tails for board retention during
solder process
• Friction lock
Reference Information
Packaging: Tube
Tooling Information: See end of section
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Retention to Housing: 7N
Mating Force: Tin—1.7N
Unmating Force: Tin—0.25N
Durability: Tin—30 cycles max. (using extraction tool)
Physical
Housing: Black 15% glass-filled polyester, UL 94V-0
Contact: Brass
Plating: See Table
PCB Thickness: 1.60mm ± 0.20
Circuits Order No.
Tin 3-5µm Tin over Nickel Select Gold 0.76µm (30µ")
4 90800-0004 90800-3004
6 90800-0006 90800-3006
8 90800-0008
10 90800-0010
12 90800-0012 90800-3012
14 90800-0014 90800-3014
Circuits Order No.
Tin 3-5µm Tin over Nickel Select Gold 0.76µm (30µ")
16 90800-0016
18 90800-0018
20 90800-0020 90800-3020
22 90800-0022
24 90800-0024 90800-3024
26 90800-0026 90800-3026
1.27mm (.050") Pitch
Picoflex® PF-50
Header
91714
Right Angle, Low Profile
High Temperature
Through Hole
Features and Benefits
• Polarizing side posts
• Stamped contacts
• Two points of contact with female terminal
• Kinked solder tails for board retention during
solder process
• Friction lock
• High-temperature Surface Mount Compatible housing
Reference Information
Product Specification: PS-99020-0011
Packaging: Tube
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Insertion Force: 1.7N
Contact Retention to Housing: 7N
Durability: 30 cycles min.
Physical
Housing: Natural 30% glass-filled Nylon, UL 94V-0
Contact: Brass
Plating: See Table
PCB Thickness: 1.60mm ±0.20
Circuits Order No.
Tin 3-5µm Tin over Nickeln Select Gold 0.76µm (30µ")
4 91714-0004 91714-3004
6 91714-0006 91714-3006
8 91714-0008 91714-3008
10 91714-0010 91714-3010
12 91714-0012 91714-3012
14 91714-0014 91714-3014
Circuits Order No.
Tin 3-5µm Tin over Nickeln Select Gold 0.76µm (30µ")
16 91714-0016 91714-3016
18 91714-0018 91714-3018
20 91714-0020 91714-3020
22 91714-0022 91714-3022
24 91714-0024 91714-3024
26 91714-0026 91714-3026
9
1.27mm (.050") Pitch
Picoflex® PF-50
Latched Header
90816
SMT
Features and Benefits
• Positive latch for increased retention
• Polarizing side posts and PCB pegs
• Stamped SMT contacts with in-line, flat blades
• 2 points of contact with female terminal
• Rigid, staggered SMT solder tails
• Can be used in RMS lead-free process up to 260˚
Reference Information
Product Specification: PS-99020-0011
Packaging: Tube or blister pack (contact Molex)
Mates With: 90327
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V rms
Insulation Resistance: 1000 Megohms min.
Mechanical
Contact Retention to Housing: 7N
Mating Force: Tin—1.7N; Gold—1.1N
Unmating Force: Tin—0.25N; Gold—0.25N
Unmating Force 90327 Header: 0.25N
Durability: Tin—5 cycles max. (using extraction tool)
Gold—5 cycles max. (using extraction tool)
Physical
Housing: Black Polyphthalamide 30% glass-filled
Contact: Brass
Plating: See Table
Circuits
Order No.
Tube Pack Blister Pack
Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")
4 90816-0X04 90816-3X04
6 90816-0X06 90816-3X06 90816-0X06 90816-3X06
8 90816-0X08 90816-3X08 90816-0X08 90816-3X08
10 90816-0X10 90816-3X10 90816-0X10 90816-3X10
12 90816-0X12 90816-3X12 90816-0X12 90816-3X12
14 90816-0X14 90816-3X14 90816-0X14 90816-3X14
16 90816-0X16 90816-3X16 90816-0X16 90816-3X16
18 90816-0X18 90816-3X18 90816-0X18 90816-3X18
20 90816-0X20 90816-3X20 90816-0X20 90816-3X20
22 90816-0X22 90816-3X22 90816-0X22 90816-3X22
24 90816-0X24 90816-3X24 90816-0X24 90816-3X24
26 90816-0X26 90816-3X26 90816-0X26 90816-3X26
Replace X with the combination of PEC peg option and polarizing side post height:
PCB Pegs
0 Yes
3 No
PCB Pegs
2 Yes
4 No
1.27mm (.050") Pitch
Picoflex® PF-50
Connector
91577
Low Profile, IDT
Board-In, Opposite Pin Layout
Features and Benefits
• For permanent wire-to-board connections
• Kinked solder tails for board retention during solder
process
• Fits same board layout pattern as male header
• Height from board when soldered and terminated only
6.40mm (.252")
• 2 points of contact in IDT section
• Accepts 26 to 28 AWG, 7 strands, ribbon cable
• Opposite pin layout vs. 90584
Reference Information
Product Specification: PS-99020-0011
Packaging: Tube (2 options)
Tooling Information: See end of section
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Contact Resistance: 15 milliohms max.
Dielectric Withstanding Voltage: 750V
Insulation Resistance: 1000 Megohms min.
Physical
Housing: White polyester, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: 2-4µm (80-160µ") Tin over Nickel
PCB Thickness: 1.60mm ± 0.20
Circuits Order No.
Individual Tube Stacked Tube
4 91577-1304 91577-2304
6 91577-1306 91577-2306
8 91577-1308 91577-2308
10 91577-1310 91577-2310
12 91577-1312 91577-2312
14 91577-1314 91577-2314
Circuits Order No.
Individual Tube Stacked Tube
16 91577-1316 91577-2316
18 91577-1318 91577-2318
20 91577-1320 91577-2320
22 91577-1322 91577-2322
24 91577-1324 91577-2324
26 91577-1326 91577-2326
10
Latches
1.27mm (.050") Pitch
Picoflex® PF-50
Standard Cable Harness
92315
Features and Benefits
• Cable assembly with two 90327 connectors, C-style
• Sizes 4 to 26
• UL 2651, 28 AWG (7 strand) ribbon cable
• Lengths from 6 to 120cm
Reference Information
Packaging: Bag
Mates With: 90816, 90779, 90800, 90814, 91330 and
91714
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Mechanical
Mating Force: 1.7N
Unmating Force: 0.25N
Durability: 30 cycles max.
Physical
Housing: 6/6 nylon, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: 3 to 6µ" Tin
Insulation: Cable—Gray PVC
Wire Range: 28 AWG
Circuits Order No.
4 92315-04XX
6 92315-06XX
8 92315-08XX
10 92315-10XX
12 92315-12XX
14 92315-14XX
Replace XX with length in cm (min. 6cm, max. 120cm), see table
Example: 92315-0832 is a cable with two 90327-0308, 32cm long
Circuits Order No.
16 92315-16XX
18 92315-18XX
20 92315-20XX
22 92315-22XX
24 92315-24XX
26 92315-26XX
Length XX
6-99cm 06-99
100cm 01
105cm 02
110cm 03
115cm 04
120cm 05
1.27mm (.050") Pitch
Picoflex® PF-50
Standard Cable Harness
92316
Features and Benefits
• Cable assembly with 90327 and 90584 connectors,
C-style
• Sizes 4 to 26
• UL 2651, 28 AWG (7 strand) ribbon cable
• Lengths from 6 to 120cm
Reference Information
Packaging: Tube
Mates With: 90816, 90325, 90779, 90800, 90814,
91330 and 91714
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Mechanical
Mating Force: 1.7N
Unmating Force: 0.25N
Durability: 30 cycles max.
Physical
Housing: 6/6 nylon, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: 3 to 6µ" Tin
Insulation: Cable—Gray PVC
Wire Range: 28 AWG
PCB Thickness: 1.60mm ± 0.20
Circuits Order No.
4 92316-04XX
6 92316-06XX
8 92316-08XX
10 92316-10XX
12 92316-12XX
14 92316-14XX
Replace XX with length in cm (min. 6cm, max. 120cm), see table
Example: 92316-0832 is a cable with 90327-0308 and 90584-2308,
32cm long
Circuits Order No.
16 92316-16XX
18 92316-18XX
20 92316-20XX
22 92316-22XX
24 92316-24XX
26 92316-26XX
Length XX
6-99cm 06-99
100cm 01
105cm 02
110cm 03
115cm 04
120cm 05
11
1.27mm (.050") Pitch
Picoflex® PF-50
Standard Cable Harness
92318
Features and Benefits
• Cable assembly with 90327 and 90584 connectors,
Z-style
• Sizes 4 to 26
• UL 2651, 28 AWG (7 strand) ribbon cable
• Lengths from 6 to 120cm
Reference Information
Packaging: Tube
Mates With: 90816, 90325, 90779, 90800, 90814,
91330 and 91714
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Mechanical
Mating Force: 1.7N
Unmating Force: 0.25N
Durability: 30 cycles max.
Physical
Housing: 6/6 nylon, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: 3 to 6µ" Tin
Insulation: Cable—Gray PVC
Wire Range: 28 AWG
PCB Thickness: 1.60mm ± 0.20
Circuits Order No.
4 92318-04XX
6 92318-06XX
8 92318-08XX
10 92318-10XX
12 92318-12XX
14 92318-14XX
Replace XX with length in cm (min. 6 cm, max. 120cm), see table
Example: 92318-0832 is a cable with 90327-0308 and 90584-2308,
32cm long
Circuits Order No.
16 92318-16XX
18 92318-18XX
20 92318-20XX
22 92318-22XX
24 92318-24XX
26 92318-26XX
Length XX
6-99cm 06-99
100cm 01
105cm 02
110cm 03
115cm 04
120cm 05
1.27mm (.050") Pitch
Picoflex® PF-50
Standard Cable Harness
92317
Features and Benefits
• Cable assembly with two 90327 connectors, Z-style
• Sizes 4 to 26
• UL 2651, 28 AWG (7 strand) ribbon cable
• Lengths from 6 to 120cm
Reference Information
Packaging: Bag
Mates With: 90816, 90325, 90779, 90800, 90814,
91330 and 91714
Designed In: Millimeters
Electrical
Voltage: 250V
Current: 1.2A
Mechanical
Mating Force: 1.7N
Unmating Force: 0.25N
Durability: 30 cycles max.
Physical
Housing: 6/6 nylon, UL 94V-0
Contact: Phosphor Bronze Alloy
Plating: 3 to 6µ" Tin
Insulation: Cable—Gray PVC
Wire Range: 28 AWG
Circuits Order No.
4 92317-04XX
6 92317-06XX
8 92317-08XX
10 92317-10XX
12 92317-12XX
14 92317-14XX
Replace XX with length in cm (min. 6cm, max. 120cm), see table
Example: 92317-0832 is a cable with two 90327-0308, 32cm long
Circuits Order No.
16 92317-16XX
18 92317-18XX
20 92317-20XX
22 92317-22XX
24 92317-24XX
26 92317-26XX
Length XX
6-99cm 06-99
100cm 01
105cm 02
110cm 03
115cm 04
120cm 05
12
Application Tooling
Manual Extraction Tool
for Picoflex®
This extraction tool is used to unmate the Picoflex
connector 90327 from its header
Features
• Steel and plastic construction with moulded heads
• Long life spring steel handle
• Designed for “in the field” use, will help prevent
damage to termination area and to connectors
• Suitable for all circuit sizes 4 to 26
Specifications
Size: (open) 105 by 110 by 12mm
Weight: 0.05kg approximate
Description Order No. Used with
Molex Connector
Extraction Tool for
4 to 26 circuits 69008-1070 90327
Manual Handtool
for Picoflex®
Features
• Terminates Molex connectors 90327 and 90584,
4 to 26 circuits
• Designed for prototype: small batch and field repair
applications
• Daisy chain and jumper harnesses can be made on this
handtool with a small amount of adjustment
• Parallel Action Handtool with cable guide
Specifications
Size: 260 by 150 by 50mm
Weight: 0.75kg
Working Services: None
Engineering Number: 69008-1080
Description Order No. Used with
Molex Connector
Picoflex Hand Tool for
4 to 26 circuits 69008-1090 90327, 90584
Application Tooling
Manual Extraction Tool
for Picoflex®
This extraction tool is used to unmate the Picoflex
connector 90327 from the latched header 90816
Features
• Steel construction
• Designed for "in the field" use, will help prevent
damage to termination area and to connectors
• Suitable for all circuit sizes 4 to 26
Specifications
Size: 45mm by 100mm by 17mm
Weight: 0.13kg
Description Order No. Used with
Molex Connector
Extraction Tool for
4 to 26 circuits 62100-6000 90327
13
Application Tooling
Semi-Automatic PB14
Pneumatic Machine for
Picoflex®
Features
• For Picoflex 90327 connector (4 to 26 circuits)
• Fully pneumatic
• Cable triggers termination
• Production rate: 520 per hour
• Magazine feed
• Cable guidance
• Quick adjustment for different circuit sizes
Specifications
Weight: 12kg (26.45 lb)
Pneumatics: Pressure—6 BAR
Size: Width—210mm (8.26")
Depth—30mm (1.18")
Length—330mm (12.99")
Description Order No. Connector
PB14 Terminator for
4 to 26 circuits 69127-1001 90327
Description Order No. Used with
Molex Connector
Tool Kit 4 to 26 circuits 69020-1902
90327, 90584Manual Press for Tool Kit 69020-0660
Optional Connector Clamp 69020-1935
Manual Press Tool Kit
for Picoflex®
Allows manual termination of pre-cut ribbon cable in an
Arbor press
Features
• Fully-manual operation—requires no electrical or
air supply
• Hand loading of connector and cable
• Cable guide
• Fits into Arbor press number 69020-0660
• Optional connector clamp 69020-1935
• Feed-to and feed-through application
• Suitable for all circuit sizes 4 to 26
• Terminates 90327 and 90584 series
Specifications
Weight: 1kg
Dimensions: 15.5 by 110 by 90mm
Working Services: None
Engineering Number: 69020-1902
14
Application Tooling
Semi-Automatic PB16 Tube Feed
Pneumatic Machine for Picoflex®
Features
• For Picoflex 90584
• Fully pneumatic
• Automatic connector reloading
• Tube feed with connector orientation
• Timer to ensure complete termination
• Cable entry triggers termination
Specifications
Weight: 25kg (55.12 lb)
Pneumatics: Pressure—6 BAR (90psig)
Size: Width—125mm (4.92")
Depth—175mm (6.89")
Length—700mm (27.56")
Description Order No. Connector
PB16 Terminator 69127-1010 90584
Automatic Desktop (PDT)
Machine for Picoflex®
Features
• Medium volume, with fully-automatic means of
termination
• Pneumatically actuated
• Continuity testing built in
• Wire straightener
• PLC control
• Harness collection tray
Specifications
Weight: 140kg (308 lb)
Electrical: 240V, 50 Hz single phase
Pneumatics: Pressure—6 BAR (90psig)
Consumption—6L per minute (0.22 CFM)
Rate: Up to 360 harnesses per hour, dependent on
operator speed and application
Description Order No. Connector
Picoflex Desktop Machine Contact Molex 90327, 90584
Semi-Automatic PB14T Tape
Feed Machine for Picoflex®
Features
• Automatic tape feed which increases the production
capabilities of the PB14 terminator
• Cable entry triggers termination
• Quick adjustment between circuit sizes
• Sensor automatically keeps magazine track full,
allowing the operator to concentrate on production
Specifications
Weight: 25kg (55.12 lb)
Pneumatics: Pressure—6 BAR
Size: Width—280mm (11.00")
Depth—330mm (12.99")
Height—500mm (19.69")
Electrical: 220V—50 Hz
120V—60 Hz
Rate: Up to 2100 connectors per hour, dependent on
operator speed and cable length
Description Order No. Connector
PB14 Terminator (220V) for
4 to 26 circuits 69127-1004
90327
PB14 Terminator (120V) for
4 to 26 circuits 69127-1024
15
16
17
18
In addition to comprehensive
formation there are also loo
all PCB headers and cable
design purposes 'in the kit.
PICOFLEX® SAMPLE BOX
Sample kits are available on request to
demonstrate the versatility of the Picoflex
IDT system.
The kit contains a demonstration board
with mounted PCB headers and cable
assemblies to show the functionality of the
Picoflex® IDT system.
In addition to comprehensive product in-
formation there are also loose samples of
all PCB headers and cable connectors for
design purposes in the kit.
There is a CD with a product presentation,
including links for all products to the
Molex website for further product infor-
mation. There is also a leaflet where you
can see the features and benefits of the
Picoflex product family.
If you are interested in being shown a
sample kit, please contact your local
Molex sales office or Molex distributor.
19
nne :nmpany a wand cf innovation
www.molex.com/product/ribbon/picoflex.html
©2010 MolexOrder No. 987650-4753 Printed in Germany/2500M/BD/2010.08
www.molex.com
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